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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 876 (6.4L Engine (Service Information) - 2500 Hd & 3500 Hd) >> Cylinder Head >> Cover(S), Cylinder Head >> Installation >> Left

Cover(S), Cylinder Head: Installation: Left

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Cylinder Head & Cover
GC0139403Courtesy of CHRYSLER GROUP, LLC
CAUTION:

Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.

CAUTION:

Do not allow other components including the wire harness to rest on or against the engine cylinder head cover. Prolonged contact with other objects may wear a hole in the cylinder head cover.

NOTE:

The cylinder head cover gasket may be used again, provided no cuts, tears, or deformation have occurred.

  1. Clean the cylinder head cover (1) and the sealing surface of the cylinder head (2). Inspect and replace gasket if necessary.
  2. Install the cylinder head cover and hand start all fasteners.
    Fig 2: Cylinder Head Cover Removal/Tightening Sequence
    GC0080292Courtesy of CHRYSLER GROUP, LLC
  3. Using the sequence shown in illustration, tighten the cylinder head cover bolts to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    Fig 3: Removing/Installing Ignition Coil
    GC0080076Courtesy of CHRYSLER GROUP, LLC
  4. Before installing the ignition coils, apply dielectric grease to the inside of the spark plug boots (1).
  5. Install the ignition coils.
    Fig 4: Injectors Harness Connectors & Ignition Coil Harness Connectors
    GC0158183Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the ignition coil retaining bolts to the proper specification. Refer to SPECIFICATIONS .
  7. Connect the fuel injector harness connectors (1).
  8. Connect the ignition coil harness connectors (2).
    Fig 5: A/C Compressor
    GC0089586Courtesy of CHRYSLER GROUP, LLC
  9. If removed, install studs that secure the A/C compressor to the engine.
  10. Loosely install the bolts that secure the A/C compressor to the engine.
  11. Tighten the bolt to 28 N.m (21 ft. lbs.) using the following sequence:
    • Upper and lower fasteners (2) at front of compressor.
    • Fastener (1) at rear of compressor.
  12. Connect the A/C compressor harness connector.
    Fig 6: A/C Line Support Bracket
    GC0158097Courtesy of CHRYSLER GROUP, LLC
  13. Install the A/C support bracket (2) to the intake manifold. Torque the bolt (1) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  14. Install the oil indicator tube bolt. Tighten the bolt to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  15. Install the engine cover.
    Fig 7: Removing Battery Cables & Components
    GC0155269Courtesy of CHRYSLER GROUP, LLC
  16. Connect the battery negative cables (10, 11). Tighten the nut (1) to the proper specification. Refer to SPECIFICATIONS .
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