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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 769 (Fuel System - 1500) >> Fuel Injection, Diesel >> Injector(S), Fuel >> Installation >> Left Bank

Left Bank

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.

NOTE:

Any time a new fuel injector is being installed, or if an existing injector is installed in any location other than its original location, the injector quantity adjustment procedure must be performed. Refer to FUEL INJECTION, DIESEL, STANDARD PROCEDURE .

Fig 1: Fuel Injector Seal
GC0146597Courtesy of CHRYSLER GROUP, LLC
  1. Remove the protective cap from the appropriate injector bore.
  2. Clean the fuel injectors and injector bore. Refer to INJECTOR(S), FUEL, CLEANING .
  3. Install a new fuel injector seal (1) in the cylinder head cover (2).
    Fig 2: Fuel Injector & Sealing Washer
    GC0146596Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do Not apply any lubricant to the fuel injector nozzle. Care must be taken not to restrict the discharge orifices in the nozzle.

  4. Install a new sealing washer (2) onto the fuel injector (1).
    Fig 3: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146595Courtesy of CHRYSLER GROUP, LLC
  5. Lubricate the injector body with Nickel Anti-Seize Lubricant.
  6. Install the fuel injector (1), tensioning claws (4), washer (3) and bolt (2). Tighten the bolt (2) 33 N.m (24 ft. lbs.).
    NOTE:

    Fuel tubes are a one time only use and must be replaced anytime they have been removed.

  7. Install the fuel tubes. Refer to TUBE(S), FUEL, INSTALLATION .
    Fig 4: Fuel Injector, Return Hose, Retaining Tab & Connector
    GC0146594Courtesy of CHRYSLER GROUP, LLC
  8. Connect the fuel injector harness connector (1).
    NOTE:

    Do not use any type of lubrication when installing the fuel injector return line.

  9. Install the fuel injector return line (3) and push down on the lock retaining tab (2) to lock in place.
  10. Install the fuel injector silencer.
  11. Install air tube and the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
    Fig 5: Removing/Installing Intake Manifold Silencer
    GC0157987Courtesy of CHRYSLER GROUP, LLC
  12. Install the intake manifold silencer (2).
  13. Connect the negative battery cable.
  14. Start the engine and inspect for leaks.
    Fig 6: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  15. Install the engine cover (1).
    NOTE:

    When ever a fuel injector is replaced run oxygen sensor value rest function.

  16. Using the scan tool, perform Oxygen Sensor Value Reset  function found under ENGINE MISCELLANEOUS FUNCTIONS.