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Section 758 (Front Axle - 215FD - 1500): Installation: Installation

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

Failure to properly torque axle mounting bolts may result in axle damage.

Fig 1: Mounting Bolts, Isolator & Axle
GC0152086Courtesy of CHRYSLER GROUP, LLC
  1. Install the isolator (1) and axle mounting bolts (2) on the axle and tighten to the proper specifications. Refer to SPECIFICATIONS .
  2. Raise the axle into position.
    Fig 2: Identifying Engine-To-Isolator Bolts
    GC0152085Courtesy of CHRYSLER GROUP, LLC
  3. Install the engine isolator bolts (1) and isolator through bolt (2) and tighten to the proper specification. Refer to SPECIFICATIONS 
    Fig 3: Axle Shaft Tube Mounting Bolts & Harness Bracket
    GC0152032Courtesy of CHRYSLER GROUP, LLC
  4. Install axle shaft tube mounting bolts (1) and wire harness bracket (2) and tighten to the proper specification. Refer to SPECIFICATIONS .
    Fig 4: Identifying Axle Housing Pinion Mounting Bolts
    GC0152031Courtesy of CHRYSLER GROUP, LLC
  5. Install axle housing pinion nose mounting bolts (1) and tighten to the proper specification. Refer to SPECIFICATIONS .
    Fig 5: Actuator & Connector
    GC0152030Courtesy of CHRYSLER GROUP, LLC
  6. Install disconnect actuator (2) wiring connector (1).
    Fig 6: Identifying Suspension Crossmember, Bolts And Nuts
    GC0083239Courtesy of CHRYSLER GROUP, LLC
  7. Install suspension crossmember. Refer to CROSSMEMBER, LOWER CONTROL ARM, INSTALLATION .
  8. Install the steering gear. Refer to GEAR, INDEPENDENT FRONT SUSPENSION, INSTALLATION .
    Fig 7: Identifying Skid Plate And Bolts
    GC0083238Courtesy of CHRYSLER GROUP, LLC
  9. Install skid plate (1) and bolts (2) and tighten to specifications. Refer to PLATE, SKID, FRONT, INSTALLATION .
    NOTE:

    Use front propeller shaft fasteners.

  10. Fig 8: Identifying Propeller Shaft & Companion Flange Reference Mark
    GC0083237Courtesy of CHRYSLER GROUP, LLC
  11. Install front propeller shaft (2) with reference marks (4) aligned and tighten to the proper. Refer to SPECIFICATIONS .
  12. Install axle half shafts. Refer to SHAFT, DRIVE, FRONT LIGHT DUTY, INSTALLATION .
    Fig 9: Identifying Axle Vent Tube
    GC0152029Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The vent cap must point upward. The position of the vent cap must be between the 10 o'clock and 11 o'clock position with the cap aligning with the engine isolator/axle housing bolted joint when looking at the axle from the front of vehicle.

  13. Install axle vent tube.
  14. Verify differential fluid level and add fluid if necessary. Refer to SPECIFICATIONS .