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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 729 (6.4L - DTCS P0206 To P0532 - 2500 Hd, 3500 Hd) >> Diagnosis And Testing >> P0405-EGR Position Sensor Circuit Low >> Diagnostic Test

Diagnostic Test

WARNING: This page is about a different car, the 2014 RAM 3500 HD and 2014 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. ACTIVE DTC 
    1. Turn the ignition on.
    2. Using the scan tool, read active DTCs.

      Is the DTC active?

      Yes 

      • Go To  2

      No 

      • Test complete, the condition or conditions that originally set this DTC are not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.
      • Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
  2. CHECK THE (K683) EGR SIGNAL CIRCUIT FOR A SHORT TO GROUND 
    1. Turn the ignition off.
    2. Disconnect the EGR Valve harness connector.
    3. Disconnect the PCM C2 harness connector.
    4. Measure the resistance between ground and the (K683) EGR Signal circuit at the EGR Valve harness connector.

      Is the resistance above 10k Ohms?

      Yes 

      • Go To  3

      No 

      • Repair the (K683) EGR Signal circuit for a short to ground.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  3. CHECK FOR THE (K683) EGR SIGNAL CIRCUIT SHORTED TO THE (K900) SENSOR GROUND CIRCUIT 
    1. Measure the resistance between the (K683) EGR Signal circuit and the (K900) Sensor Ground circuit at the EGR Valve harness connector.

      Is the resistance above 10k Ohms?

      Yes 

      • Go To  4

      No 

      • Repair the (K683) Heated Thermostat Control circuit for an open or high resistance.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  4. EGR VALVE 
    1. Reconnect the PCM C2 harness connector.
    2. Connect a jumper between the (F856) 5-Volt Supply circuit and the (K683) EGR Signal circuit at the EGR Valve harness connector.
    3. Turn the ignition on.
    4. Using the scan tool, read active DTCs.
      NOTE:

      The P0406-EGR POSITION SENSOR CIRCUIT HIGH DTC should be active or pending with the jumper in place.

      Does the DTC display as described above?

      Yes 

      • Replace the EGR Valve in accordance with the service information.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  5
  5. POWERTRAIN CONTROL MODULE (PCM) 
    1. Perform any Service Bulletins that may apply.
    2. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the EGR Valve and the PCM.
    3. Look for any chafed, pierced, pinched, or partially broken wires.
    4. Look for broken, bent, pushed out or corroded terminals.

      Were any problems found?

      Yes 

      No