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6.7L Diesel

WARNING: This page is about a different car, the 2014 RAM 3500 HD and 2014 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Cover, Bolts & Oil Dipstick
GC0161582Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect both negative battery cables.
  2. Remove the oil dip stick (2).
  3. Remove bolts (1) and the engine cover (3).
  4. Drain cooling system below level of EGR cooler. Refer to STANDARD PROCEDURE .
  5. Remove the air cleaner body. Refer to BODY, BODY, AIR CLEANER, REMOVAL, 6.7L DIESEL .
    Fig 2: Clamp, Outlet Tube & Breather Hose
    GC0108071Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the breather hose (3).
  7. Loosen the clamp (1) and remove the outlet tube (2) from the turbocharger.
    Fig 3: EGR Cooler Bypass Valve Assembly
    GC0108073Courtesy of CHRYSLER GROUP, LLC
  8. Remove the EGR cooler bypass valve. Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR) COOLER BYPASS, REMOVAL .
    Fig 4: EGR Cooler, Clamp, Exhaust Transfer Manifold & Nuts
    GC0108074Courtesy of CHRYSLER GROUP, LLC
  9. Remove the clamp (2) securing the EGR cooler (1) to exhaust transfer manifold (3).
  10. Remove the nuts (4) and the exhaust transfer manifold (3).
    Fig 5: Transmission Fill Tube Retaining Nut
    GC0108075Courtesy of CHRYSLER GROUP, LLC
  11. If equipped, remove the retaining nut and position aside the transmission fill tube from the EGR cooler.
    Fig 6: Coolant Hose Support
    GC0155471Courtesy of CHRYSLER GROUP, LLC
  12. If equipped, detach coolant hose support (1) from EGR cooler stud.
    Fig 7: Upper Coolant Outlet Tube Components
    GC0157558Courtesy of CHRYSLER GROUP, LLC
  13. Remove the heater hose (6) from EGR cooler outlet tube (3).
  14. If necessary, remove the banjo bolt (1) and position aside coolant vent hose.
  15. Remove bolt (4) and slide the EGR coolant outlet tube (3) forward to disconnect.
    Fig 8: Breather Hose, Breather Tube & Bolt
    GC0155429Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect breather hose (1), remove the bolt (3), and remove the breather tube (2).
    Fig 9: CCV Cover & Bolts
    GC0155411Courtesy of CHRYSLER GROUP, LLC
  17. Remove bolts (1) and the CCV cover (2).
    Fig 10: Rear Coolant Tube, EGR Cooler & Bolts
    GC0155395Courtesy of CHRYSLER GROUP, LLC
  18. Remove the bolt (4), and remove rear coolant tube (3).
  19. Remove the EGR cooler mount bolts (2, 6).
    Fig 11: EGR Cooler Flange Nuts
    GC0108079Courtesy of CHRYSLER GROUP, LLC
  20. Remove the EGR cooler flange nuts (1).
  21. Remove the EGR cooler and discard the flange gasket.
  22. If damaged, remove the EGR cooler mounting support.
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