6.7L Diesel

WARNING: This page is about a different car, the 2014 RAM 3500 HD and 2014 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: EGR Cooler Flange Nuts

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If removed, install EGR cooler support bracket and tighten mounting bolts finger tight. If the EGR cooler support bracket was already installed, loosen the bolts to finger tight.
Using a new gasket, position EGR cooler (2) on exhaust manifold flange. Tighten flange nuts (1) to finger tight.

Fig 2: EGR Cooler, Clamp, Exhaust Transfer Manifold & Nuts
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Using a new gasket, install the exhaust transfer manifold (3) Tighten nuts (4) to finger tight.
Using a new gasket, install the clamp (2) securing the EGR cooler (1) to exhaust transfer manifold (3), make sure that the bellows pilot is centered in the EGR cooler outlet. Tighten clamp finger tight.

Fig 3: Rear Coolant Tube, EGR Cooler & Bolts
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Install the EGR Cooler mounting bolts (2, 6) finger tight.

Fig 4: EGR Cooler Flange Nuts
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Tighten nuts (1) on the EGR cooler inlet flange to the exhaust manifold to 60 N.m (44 ft. lbs.).

Fig 5: Rear Coolant Tube, EGR Cooler & Bolts
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Using a crisscross pattern, tighten bolt (2, 6) to 24 N.m (18 ft. lbs.) to secure the EGR cooler onto the EGR cooler mounting bracket.
NOTE:
Lubricate the new O-rings with a soapy water solution.
Using a new O-ring, install the coolant inlet tube (3) onto EGR cooler (5). Tighten bolt (4) to 24 N.m (18 ft. lbs.).

Fig 6: CCV Cover & Bolts
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Install the CCV cover. Tighten bolts to 10 N.m (89 in. lbs.).

Fig 7: EGR Cooler Mounting Bracket-To-Cylinder Head Bolts
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If required, tighten the EGR cooler mounting bracket to cylinder head bolts to 36 N.m (27 ft. lbs.).

Fig 8: EGR Cooler, Clamp, Exhaust Transfer Manifold & Nuts
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Tighten nuts (4) on the exhaust transfer manifold (3) to 43 N.m (32 ft. lbs.).
Tighten clamp (2) to 10 N.m (89 in. lbs.).

Fig 9: O-Ring
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NOTE:
Lubricate the new O-rings with a soapy water solution.
Install new O-ring seal onto outlet connection.

Fig 10: Upper Coolant Outlet Tube Components
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Install the EGR coolant outlet tube (3) to connection and tighten the bolt (4) finger tight.
If removed, Using new sealing washers install the coolant vent hose (2) and banjo bolt (1). Tighten banjo bolt (1) to 10 N.m (89 in. lbs.).
Install the heater hose (6) to EGR cooler outlet tube (3).

Fig 11: Transmission Fill Tube Retaining Nut
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If equipped, position back the transmission fill tube (2) to the EGR cooler. Tighten nut (1) to 10 N.m (89 in. lbs.).

Fig 12: Coolant Hose Support
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If equipped, attach the coolant hose support from EGR cooler stud.

Fig 13: Breather Hose, Breather Tube & Bolt
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Install the breather tube (2) and connect breather hose (1), Tighten the bolt (3) 24 N.m (18 ft. lbs.).

Fig 14: EGR Cooler Bypass Valve Assembly
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Install the EGR cooler bypass valve. Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR) COOLER BYPASS, INSTALLATION .

Fig 15: Clamp, Outlet Tube & Breather Hose
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Install the outlet tube (2) to the turbocharger and tighten the clamp (1) 11 N.m (97 in. lbs.).
Connect the breather hose (3).
Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION, 6.7L DIESEL .

Fig 16: Engine Cover, Bolts & Oil Dipstick
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Install the engine cover (3). Tighten bolts (1) to 10 N.m (89 in. lbs.).
Install the oil dip stick (2).
Connect both negative battery cables.
Fill the coolant system. Refer to STANDARD PROCEDURE .
Start engine and check for coolant or exhaust leaks.