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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 638 (Body - Interior & Exterior - 2500 Hd & 3500 Hd) >> Exterior >> Cab >> Crew Cab >> Removal

Crew Cab: Removal

WARNING: This page is about a different car, the 2014 RAM 3500 HD and 2014 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.

This procedure for use with vehicles equipped with a 6.7L diesel engine. 

REMOVAL

  1. Remove the fastener and position the power steering reservoir aside.
    G00615904Courtesy of CHRYSLER GROUP, LLC
  2. Disconnect and isolate the negative battery cable(s). Refer to CABLES, BATTERY .
  3. Raise and support the vehicle, refer to HOISTING .
  4. Place the front wheels in a straight-ahead position.
    NOTE:

    The steering column on vehicles with an automatic transmission may not be equipped with an internal locking shaft that allows the ignition key cylinder to be locked with the key. Alternative methods of locking the steering wheel for service will have to be used.

  5. Place vehicle in neutral.
  6. Lock the steering wheel.
  7. Drain the cooling system, refer to DRAINING - DIESEL ENGINE .
  8. Recover the refrigerant from the refrigerant system, refer to HEATING & AIR CONDITIONING (SERVICE INFORMATION) 2500 HD & 3500 HD .
  9. Remove the air cleaner assembly, refer to AIR CLEANER .
  10. Remove the side steps, Refer to STEP, SIDE .
  11. Remove the wheelhouse splash shields, Refer to SHIELD, SPLASH, FRONT WHEELHOUSE  and SHIELD, SPLASH, REAR WHEELHOUSE .
  12. Disconnect the wire harness connectors (1) on the right side of the vehicle.
    G00615905Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the wire harness connectors (1) at the left side of the vehicle.
    G00615906Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the transmission cable (3) and separate from the bracket (2).
    G00615907Courtesy of CHRYSLER GROUP, LLC
  15. Release the support clip (1).
  16. Using a suitable tool (2), separate the transfer case linkage trunnion (3) out of the shifter lever (1), if equipped.
    G00615908Courtesy of CHRYSLER GROUP, LLC
  17. If equipped with a manual transmission, remove shift boot bezel and slide boot upward on shift lever extension.
  18. Remove inner boot (1) from floor pan and remove shift tower (2) from transmission (3).
    G00615910Courtesy of CHRYSLER GROUP, LLC
  19. Remove clutch cylinder mounting nuts (2) and remove clutch cylinder (1). DO NOT disconnect the hydraulic line from the clutch cylinder. Position clutch cylinder aside.
    GC0184953Courtesy of CHRYSLER GROUP, LLC
  20. Remove the lower radiator shroud fasteners.
  21. Disconnect the bumper wire harness connectors (1).
    G00615912Courtesy of CHRYSLER GROUP, LLC
  22. Loosen the brake cable adjustment nut (2) and release the cable (1).
    G00615913Courtesy of CHRYSLER GROUP, LLC
  23. Separate the brake cable (1) from the frame bracket.
    G00615914Courtesy of CHRYSLER GROUP, LLC
  24. Remove and discard the cab mounting bolts (1).
    G00615915Courtesy of CHRYSLER GROUP, LLC
  25. Remove the nut and the intake heater cable from solenoid.
    G00615916Courtesy of CHRYSLER GROUP, LLC
  26. Remove the positive cable at the back of the alternator (1) on both sides, if equipped.
    G00615917Courtesy of CHRYSLER GROUP, LLC
  27. Using the hose clamp pliers Pliers, Hose Clamp 10288 , remove the lower coolant hose from coolant recovery bottle (3) and position aside.
    G00615918Courtesy of CHRYSLER GROUP, LLC
  28. Disconnect the heater hose (1) at the rear of the head.
    G00615919Courtesy of CHRYSLER GROUP, LLC
  29. Disconnect the coolant hose (1) at the EGR cooler.
    G00615920Courtesy of CHRYSLER GROUP, LLC
  30. Disconnect the wire harness connector (1) and position aside.
    GC0185819Courtesy of CHRYSLER GROUP, LLC
  31. Disconnect the upper radiator hose (2).
  32. Remove the power steering hoses (1) at the cooler.
    G00615922Courtesy of CHRYSLER GROUP, LLC
  33. Remove the engine ground cable from the right side.
  34. Remove the A/C lines (1) at the compressor.
    G00615923Courtesy of CHRYSLER GROUP, LLC
  35. Disconnect the lower radiator hose (2).
    G00615924Courtesy of CHRYSLER GROUP, LLC
  36. Disconnect the transmission cooler lines (1).
  37. Remove the cooling fan and shroud, Refer to FAN, COOLING, ELECTRIC .
  38. Disconnect the hydroboost lines (1), if equipped.
    G00615925Courtesy of CHRYSLER GROUP, LLC
  39. Open the fuse cover and remove the positive cable (1).
    G00615926Courtesy of CHRYSLER GROUP, LLC
  40. Disconnect the wire harness connector (1) and separate from the fuse panel.
    G00615927Courtesy of CHRYSLER GROUP, LLC
  41. Release the clips (2) and lift the fuse panel (1) up to access the wire harness connectors.
    G00615928Courtesy of CHRYSLER GROUP, LLC
  42. Disconnect the wire harness connectors (1).
    G00615929Courtesy of CHRYSLER GROUP, LLC
  43. Disconnect the wire harness connector (1).
    G00615930Courtesy of CHRYSLER GROUP, LLC
  44. Lower the vehicle onto wheel dollies (1) to aid in the removal process.
    G00615931Courtesy of CHRYSLER GROUP, LLC
  45. Remove the steering shaft coupler pinch bolt at the steering gear and slide coupler off steering gear. Move steering shaft aside.
  46. Using a brake pedal holding tool as shown (1), depress the brake pedal past its first 25 mm (1 inch) of travel and hold it in this position. This will isolate the master cylinder from the brake hydraulic system and will not allow the brake fluid to drain out of the master cylinder reservoir while the lines are disconnected.
  47. Remove the brake lines from the master cylinder.
    G00615932Courtesy of CHRYSLER GROUP, LLC
  48. Lift the cab (1) off of the chassis using the hoist and roll the chassis out as needed.
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