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Section 584 (BW44-45 Transfer Case (Service Information) 1500): Installation: Installation

WARNING: This page is about a different car, the 2014 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Transfer Case & Transmission
GC0143991Courtesy of CHRYSLER GROUP, LLC
  1. Mount the transfer case (2) on a transmission jack.
  2. Secure the transfer case to the jack with chains.
  3. Position the transfer case under the vehicle.
  4. Align the transfer case and transmission shafts and install the transfer case onto the transmission (1).
  5. Install and tighten the transfer case attaching nuts to 41 N.m (30 ft. lbs.) torque.
  6. Remove the transmission jack and the support stand.
  7. Connect the vent hose.
  8. Connect the shift motor and the mode sensor wiring connectors (3).
  9. Connect the front and rear output speed sensor wire connectors.
  10. Align and connect the propeller shafts. Refer to SHAFT, DRIVE, FRONT LIGHT DUTY, INSTALLATION and SHAFT, DRIVE, REAR LIGHT DUTY, INSTALLATION .
  11. Fill the transfer case with fluid. Refer to FLUID DRAIN AND REFILL  .
  12. Install the skid plate, if equipped.
  13. Lower the vehicle and verify proper transfer case shift operation.