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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 443 (Base Brakes (Service Information)) >> Hydraulic/Mechanical >> Booster, Power Brake >> Installation >> Gas Engine

Gas Engine

WARNING: This page is about a different car, the 2013 Dodge Avenger and 2013 Chrysler 200. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Booster Seal
GC0082140Courtesy of CHRYSLER GROUP, LLC
NOTE:

Before power brake booster (1) installation, be certain a NEW dash seal (2) is installed on the booster mounting studs.

Fig 2: Pedal And Booster Mounting - LHD
GC0082337Courtesy of CHRYSLER GROUP, LLC
  1. Install the power brake booster (3) by sliding the push rod and studs through the dash panel and into mounting position.
  2. Under the instrument panel, install the four power brake booster mounting nuts (4). To tighten the nuts, refer to the following step:
    Fig 3: Mounting Nut Torque Sequence
    GC0082343Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Because of power brake booster design, it is very important to tighten the mounting nuts in the proper sequence as shown in illustration.

  3. Tighten the brake pedal/booster mounting nuts in the proper sequence to 23 N.m (17 ft. lbs.).
    Fig 4: Brake Pedal Clip
    GC0082336Courtesy of CHRYSLER GROUP, LLC
  4. Using Mopar® Lubriplate, or an equivalent, coat the surface of the brake pedal pin (3) where it contacts the brake booster input rod (1).
  5. Install the power brake booster push rod (1) on the pin (3) mounted on the side of the brake pedal. Install a NEW retaining clip (2) on the end of the pin. Do not reuse the old clip. 
  6. Reinstall and adjust the stop lamp switch that was set aside for reuse Refer to SWITCH, STOP LAMP, INSTALLATION .
  7. Install the steering column opening cover (and airbag if equipped) on the instrument panel. Refer to COVER, STEERING COLUMN OPENING, INSTALLATION .
    Fig 5: Identifying Vacuum Hose At Booster - LHD
    GC0082342Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    When installing the vacuum hose on the check valve (1), make sure the hose is routed properly to avoid possible contact with unfriendly surfaces.

  8. Connect the vacuum hose (2) to the vacuum check valve (1).
    Fig 6: Rear Brake Tubes At Junction Block
    GC0082341Courtesy of CHRYSLER GROUP, LLC
  9. Connect the rear brake tubes (1) to the junction block (2). Tighten the tube nuts to 17 N.m (150 in. lbs.).
  10. Install the master cylinder. Refer to MASTER CYLINDER, BRAKE, INSTALLATION .
    Fig 7: Removing/Installing PCM
    GC0120812Courtesy of CHRYSLER GROUP, LLC
  11. Install the powertrain control module (PCM). Refer to MODULE, POWERTRAIN CONTROL, INSTALLATION .
  12. Connect the battery negative cable to its post on the battery.
  13. Bleed the base brake system. Refer to STANDARD PROCEDURE - BASE BRAKE BLEEDING  .
  14. Road test the vehicle to ensure proper operation of the brakes.
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