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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 395 (Fuel System - 2500 Hd & 3500 Hd) >> Fuel Delivery, Gas >> Rail, Fuel >> Installation >> 5.7

Rail, Fuel: Installation: 5.7

WARNING: This page is about a different car, the 2013 RAM 3500 HD and 2013 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Injector Retaining Clip
GC0092263Courtesy of CHRYSLER GROUP, LLC
  1. If the fuel injectors (3) are to be installed into the fuel rail (4)

    Refer to INJECTOR(S), FUEL, INSTALLATION .

  2. Clean out the fuel injector machined holes in the intake manifold.
    NOTE:

    If the same fuel injectors are to be reinstalled, install new O-rings.

  3. Apply a small amount of engine oil to each fuel injector O-ring. This will help in the fuel rail installation.
  4. Position the fuel rail assembly while aligning the injectors into the machined holes in the intake manifold.
  5. Guide each injector into the intake manifold using care not to tear the injector O-rings.
  6. Using a side to side motion, gently rock the left fuel rail while pushing down until all four left side fuel injectors have completely seated into the machined holes in the intake manifold.
    Fig 2: PCV Hose & Fuel Line Quick Connect Fitting
    GC0088269Courtesy of CHRYSLER GROUP, LLC
  7. Install the four fuel rail mounting bolts (4). Tighten to 11 N.m (97 in. lbs.).
  8. Connect the breather hose (3).
  9. Connect the fuel line quick connect fitting to the fuel rail (2)

    Refer to STANDARD PROCEDURE - QUICK-CONNECT FITTINGS  .

  10. Connect the PCV hose (1).
    Fig 3: Removing/Installing Fuel Injector Connector
    GC0080396Courtesy of CHRYSLER GROUP, LLC
  11. Connect the electrical connectors to all eight fuel injectors. Push the connector onto the injector (1) and then push and lock the red colored slider (2). Verify the connector is locked to the injector by lightly tugging on the connector.
    Fig 4: Engine Cover, Clean Air Hose, Intake Air Temperature (IAT) Sensor Electrical Connector & Air Cleaner Housing
    GC0087996Courtesy of CHRYSLER GROUP, LLC
  12. Install the engine cover (1).
  13. Install the clean air tube (2) and air cleaner housing cover assembly (4) onto the throttle body.
  14. Connect the IAT sensor electrical connector (3).
  15. Connect the battery negative cable.
  16. Start the engine and check for leaks.