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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 395 (Fuel System - 2500 Hd & 3500 Hd) >> Fuel Delivery, CNG >> Tank, Fuel >> Installation >> Installation

Tank, Fuel: Installation: Installation

WARNING: This page is about a different car, the 2013 RAM 3500 HD and 2013 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Top Of Fuel Tank
GC0092262Courtesy of CHRYSLER GROUP, LLC
  1. If fuel pump module installation is necessary Refer to MODULE, FUEL PUMP, INSTALLATION .
  2. Secure the fuel tank onto a suitable hydraulic jack with a fuel tank adapter.
  3. Raise and position the fuel tank leaving room to make the connections at the top of the fuel tank.
  4. Connect the fuel supply line (6) to the fuel pump module.
  5. Connect the electrical connector (5) to the fuel pump module.
    Fig 2: Fuel Tank Mounting
    GC0083610Courtesy of CHRYSLER GROUP, LLC
  6. Raise the fuel tank (1) until snug to the body.
  7. Install the fuel tank straps (4).
  8. Install the strap nuts (5) and tighten to 41 N.m (30 ft. lbs.).
  9. Remove the hydraulic jack.
    Fig 3: Top Of Fuel Tank
    GC0092262Courtesy of CHRYSLER GROUP, LLC
  10. Connect the electrical connector to the ESIM switch (4).
  11. Connect the quick-connect fitting at the front of the fuel tank (10).
  12. Connect the quick-connect fitting (8) at the rear of the fuel tank.
  13. Connect the fill hose (7) at the rear of the fuel tank and securely tighten the fill hose retaining clamp (9).
    Fig 4: Fuel Supply Line Quick Connect Fitting At Fuel Rail
    GC0088122Courtesy of CHRYSLER GROUP, LLC
  14. Connect the fuel line quick-connect fitting at the fuel rail (1).
    Fig 5: Battery
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  15. Connect the negative battery cable (1).
  16. Fill the fuel tank.
  17. Start the engine and check for leaks at all fuel tank connections.