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Section 349 (5.7L Engine (Service Information) - 2500 Hd & 3500 Hd): Installation: Installation

WARNING: This page is about a different car, the 2013 RAM 3500 HD and 2013 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

Fig 1: Engine Lift Fixture & Adapter
GC0088009Courtesy of CHRYSLER GROUP, LLC
NOTE:

Do not use air tools to install (special tool #8984B, Fixture, Engine Lifting) Engine Lift Fixture (1) and Adapter (special tool #8984B, Fixture, Engine Lifting) Eagle (2).

  1. Install the engine lift fixture (special tool #8984B, Fixture, Engine Lifting) (1) and adapter (special tool #8984B, Fixture, Engine Lifting) Eagle (2).
  2. Position the engine in the engine compartment.
    Fig 2: Remove/Install Transmission To Engine Bolts
    GC0082900Courtesy of CHRYSLER GROUP, LLC
  3. Lower and align the engine (1) with the transmission (3).
  4. Install two transmission bell housing to engine block mounting bolts (2) finger tight.
  5. For 2WD models, continue to step 6. For 4WD models, proceed to step 9. 
    Fig 3: Engine Mount Bolt
    GC0082901Courtesy of CHRYSLER LLC
  6. Lower the engine assembly until the engine mount through bolts (3) line up in the frame brackets (1).
  7. Install the engine mount through bolts and nuts and tighten to 95 N.m (70 ft. lbs.).
  8. Proceed to step 15.
    Fig 4: Engine Mount Bracket Upper Bolts Slots
    G00563591Courtesy of CHRYSLER LLC
  9. Lower the engine assembly until the engine mount bolts (1) line up in the mount brackets.
    Fig 5: Engine Mount Bracket Lower Bolts
    G00563590Courtesy of CHRYSLER LLC
  10. Insert the lower engine mount to bracket bolts (1).
    Fig 6: Right Side Engine Mount Bracket Nuts
    G00563589Courtesy of CHRYSLER LLC
  11. Install the right side engine mount bracket to engine mount nuts onto the bolts (1) and tighten to 108 N.m (80 ft. lbs.).
    Fig 7: Left Side Engine Mount Bracket Nuts
    G00563588Courtesy of CHRYSLER LLC
  12. Install the left side engine mount bracket to engine mount nuts onto the bolts (1) and tighten to 108 N.m (80 ft. lbs.).
    Fig 8: Engine Mount Bracket Bolts
    G00563587Courtesy of CHRYSLER LLC
  13. Install the engine mount bracket to transmission retaining bolts (2) and tighten bolts to 64 N.m (47 ft. lbs.).
  14. Install the engine mount bracket to front pinion housing retaining bolts (1) and tighten bolts to 110 N.m (89 ft. lbs.).
    Fig 9: Removing/Installing Transmission To Engine Bolts
    GC0082900Courtesy of CHRYSLER LLC
  15. Install the remaining transmission bell housing to engine block mounting bolts (2) and tighten to 68 N.m (50 ft. lbs.).
    Fig 10: Oil Pan To Transmission Bolts
    GC0092084Courtesy of CHRYSLER GROUP, LLC
  16. Install both the left and right side oil pan to transmission bolts (1) and tighten bolts to 54 N.m (40 ft. lbs.).
  17. Connect the transmission oil cooler lines at the oil pan and tighten bolts to 12 N.m (9 ft. lbs.).
    Fig 11: Torque Converter Bolts
    GC0081755Courtesy of CHRYSLER LLC
  18. Install all torque converter-to-driveplate bolts (1) by hand, verify the torque converter is pulled flush to the driveplate and tighten bolts to 31 N.m (23 ft. lbs.).
    Fig 12: Structural Dust Cover
    GC0085486Courtesy of CHRYSLER LLC
    CAUTION:

    The structural dust cover must be installed as described in the Structural Dust Cover installation procedure. Failure to do so will cause severe damage to the cover.

  19. Install the structural dust cover (1). Refer to COVER, STRUCTURAL DUST, INSTALLATION, 5.7L .
    Fig 13: Starter & Fasteners
    GC0082902Courtesy of CHRYSLER GROUP, LLC
  20. Install the starter (1) and connect the starter wires. Refer to STARTER, INSTALLATION .
    Fig 14: Oxygen Sensor, Oxygen Sensor Connector, Ball Flange Nut & LH Catalytic Converter
    GC0080046Courtesy of CHRYSLER GROUP, LLC
  21. Install the front exhaust pipe/catalytic converter assembly (4) to the exhaust manifold flange and tighten the bolts and nuts (3) to 26 N.m (19 ft. lbs.).
  22. Lower the vehicle.
    Fig 15: Engine Lift Fixture & Adapter
    GC0088009Courtesy of CHRYSLER GROUP, LLC
  23. Remove the engine lift fixture (special tool #8984B, Fixture, Engine Lifting) and adapter (special tool #8984B, Fixture, Engine Lifting) Eagle (1, 2).
    Fig 16: VVTS
    GC0088008Courtesy of CHRYSLER GROUP, LLC
  24. Install the VVTS and securely tighten fastener (1).
  25. Connect the VVTS electrical connector (2).
  26. Install the intake manifold. Refer to MANIFOLD, INTAKE, REMOVAL, 5.7L .
  27. Connect the fuel supply line. Refer to FITTING, QUICK CONNECT .
    Fig 17: Power Steering Pulley, Reservoir & Hoses
    GC0083625Courtesy of CHRYSLER GROUP, LLC
  28. If equipped, install the three power steering pump mounting bolts through the access holes in the pulley (1) and tighten bolts to 28 N•m (21 ft. lbs.).
    Fig 18: Lower Radiator Hose & Heater Hoses
    GC0087999Courtesy of CHRYSLER GROUP, LLC
  29. Connect the heater hoses (2) and the lower radiator hose (1).
    Fig 19: Generator & Fasteners
    GC0081752Courtesy of CHRYSLER GROUP, LLC
  30. Install the generator (2) and electrical connections. Refer to GENERATOR, INSTALLATION .
    Fig 20: A/C Compressor & Fasteners
    GC0081750Courtesy of CHRYSLER GROUP, LLC
  31. Install the A/C compressor (3). Refer to COMPRESSOR, A/C, INSTALLATION .
    Fig 21: Refrigerant Lines, A/C Compressor & Nuts
    GC0085492Courtesy of CHRYSLER GROUP, LLC
  32. Connect the refrigerant lines (1, 3) to the A/C compressor (4) and tighten the nuts (2) to 20 N.m (15 ft. lbs.).
  33. Install the viscous fan drive assembly. Refer to FAN, COOLING, VISCOUS, REMOVAL .
    Fig 22: Accessory Drive Belt, Tensioner & Pulleys
    GC0087997Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    Do not let the tensioner arm snap back to the freearm position, severe damage may occur to the tensioner.

  34. Insert a suitable square drive ratchet into the square hole on the belt tensioner arm (7).
  35. Rotate the tensioner (7) counter-clockwise and install the accessory drive belt (4).
  36. Install the radiator and A/C condenser as an assembly. Refer to RADIATOR, ENGINE COOLING, INSTALLATION and CONDENSER, A/C, INSTALLATION .
  37. Position the shroud in the radiator tank clips and Install the fan shroud mounting bolts.
  38. Connect the radiator upper hose.
    Fig 23: Upper Radiator Seal & Plastic Rivets
    GC0087421Courtesy of CHRYSLER GROUP, LLC
  39. Position the upper radiator seal and install the two plastic rivets (2).
  40. Install the four push pins (1).
  41. Install the washer bottle.
    Fig 24: Engine Cover, Clean Air Hose, Intake Air Temperature (IAT) Sensor Electrical Connector & Air Cleaner Housing
    GC0087996Courtesy of CHRYSLER GROUP, LLC
  42. Install the engine cover (1). Refer to COVER, ENGINE, INSTALLATION, 5.7L .
  43. Install the air cleaner housing (4).
  44. Install the clean air hose (2).
  45. Connect the intake air temperature (IAT) sensor electrical connector (3).
    Fig 25: Battery
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  46. Fill the engine with oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  47. Fill the cooling system. Refer to STANDARD PROCEDURE .
  48. Connect the negative battery cable (1).
  49. Start the engine and check for leaks.
  50. Evacuate and Charge the refrigerant system. Refer to PLUMBING, STANDARD PROCEDURE .
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