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TANK, Diesel Exhaust Fluid: Installation: Installation

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Nut And The Rear Tank Strap
GC0143733Courtesy of CHRYSLER LLC
  1. Install the rear tank strap (1). Tighten nut (2) to 54 N.m (40 ft. lbs.).
    Fig 2: Removing/Installing Nut And The Front Tank Strap
    GC0143732Courtesy of CHRYSLER LLC
  2. Install the front tank strap (1). Tighten nut (2) to 54 N.m (40 ft. lbs.).
    Fig 3: Removing/Installing Coolant Control Valve Assembly
    GC0143731Courtesy of CHRYSLER LLC
  3. Install the coolant control valve assembly (2). Tighten bolt (1) to 54 N.m (40 ft. lbs.).
    Fig 4: Removing/Installing Supply & Return Lines
    GC0143729Courtesy of CHRYSLER LLC
  4. Position and connect the DEF coolant lines (7) into routing clip (8).
  5. Position and connect the DEF coolant lines (5) into routing clip (6).
  6. Connect the DEF supply (3) and return (4) lines to DEF tank.
  7. Connect the coolant supply (1) and return lines (2) to DEF tank.
    Fig 5: Removing/Installing Coolant Control Valve Harness Connector
    GC0143730Courtesy of CHRYSLER LLC
  8. Position the DEF tank into place, but not fully mounted.
  9. Connect the coolant control valve harness connector (1).
    Fig 6: Removing/Installing DEF Tank Level/Temperature Sensor Harness Connector & Harness Loom Retainers
    GC0143728Courtesy of CHRYSLER LLC
  10. Connect the wire harness loom retainers (2) to bracket.
  11. Connect the DEF tank level/temperature sensor harness connector (1).
    Fig 7: Removing/Installing Bolts
    GC0143727Courtesy of CHRYSLER LLC
  12. Install the DEF tank (2) into place. Tighten bolts (1) to 108 N.m (80 ft. lbs.).
  13. Remove the transmission jack.
    Fig 8: Removing/Installing DEF Harness Connector & DEF Supply/Return Lines
    GC0143726Courtesy of CHRYSLER LLC
  14. Connect the DEF supply (2) and return (3) lines to DEF supply pump.
  15. Connect the DEF supply/return line heater harness connector (1).
    Fig 9: Removing/Installing Fill Tube
    GC0143725Courtesy of CHRYSLER LLC
  16. Connect the fill tube (1) to DEF tank (2).
    Fig 10: Removing/Installing Fill Tube Vent Line
    GC0143724Courtesy of CHRYSLER LLC
  17. Connect the fill tube vent line (2) to fluid limit vent valve (1).
    Fig 11: Removing/Installing DEF Coolant Lines, Push Pin & Coolant Lines Bracket
    GC0143723Courtesy of CHRYSLER LLC
  18. Clip coolant lines bracket (3) to frame rail and install push pin (4).
  19. Connect the coolant lines (1 and 2) going to DEF tank.
  20. Fill the cooling system. Refer to STANDARD PROCEDURE - FILLING .
  21. Connect both negative battery cables.
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