SPRING(S), Valve: Installation: Installation

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Valve Spring Tool Adapter

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Install the valve seal.
Install the valve spring.
Using the valve spring compressor (special tool #9065B, Compressor, Valve Spring) (1), compress the valve spring and install the valve spring retainer and locks.
Remove the exhaust extension arm (1).

Fig 2: Valve Spring Compressor
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Remove the spring compressor (3).
Remove the air hose from the spark plug hole.
NOTE:
All valve springs and seals are installed in the same manner.

Fig 3: Intake Rocker Arm Marking
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CAUTION:
The rocker shaft assemblies are not interchangeable between the intake and the exhaust. Failure to install them in the correct location could result in engine damage. The intake rocker arms (1) are marked with the letter "I" (2).

Fig 4: Rocker Shaft Retainers
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CAUTION:
Make sure that the retainers (1) and the rocker arms (2) are not overlapped when tightening bolts or engine damage could result.

Fig 5: Rocker Shafts Retaining Bolt Removal & Tightening Sequence
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CAUTION:
Due to the changes in the pushrod clearance holes in the Eagle 5.7L cylinder heads, close attention must be given when installing the pushrod(s) into the tappet(s). Once the pushrod(s) have been installed, use a suitable light to look down through the pushrod hole(s). This will allow you to verify the pushrod(s) are centered properly in the tappet(s) and avoid engine damage. Recheck after the rocker shaft assembly has been installed and tightened to specification.

CAUTION:
The longer pushrods are for the exhaust side and the shorter pushrods are for the intake side.

NOTE:
Pushrods must be installed in the same order as removed.
Install the rocker arm shaft and pushrods. Refer to ROCKER ARM, Valve , Installation , 5.7L .
Using the sequence shown in illustration, tighten the rocker shaft bolts to 22 N.m (16 ft. lbs.).

Fig 6: Pushrod Retaining Plate
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If used, remove the pushrod retainer (special tool #9070, Retainer, Push Rod) (1).

Fig 7: Cylinder Head Cover Torque Sequence
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CAUTION:
Do not use harsh cleaners to clean the cylinder head covers. Severe damage to covers may occur.

CAUTION:
Do not allow other components including the wire harness to rest on or against the engine cylinder head cover. Prolonged contact with other objects may wear a hole in the cylinder head cover.
Clean the cylinder head cover and both sealing surfaces, inspect and replace the gasket as necessary.
Install the cylinder head cover and hand start all fasteners. Verify that all double ended studs are in the correct location.
Using the sequence shown in illustration, tighten the cylinder head cover retaining bolts to 8 N.m (71 in. lbs.).
Install the spark plugs.

Fig 8: Removing/Installing Ignition Coil
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Before installing the ignition coils, apply dielectric grease to the inside of the spark plug boots.

Fig 9: Ignition Coil Mounting Bolts
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Install the ignition coil (2) on the plugs and tighten the fasteners (3) to 7 N.m (62 in. lbs).
Connect the ignition coil electrical connectors (1).
Install the air intake resonator and the air cleaner assembly. Refer to BODY, Air Cleaner , Installation , 5.7L .
Connect the negative battery cable.