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MANIFOLD, Intake: Installation: Installation

WARNING: This page is about a different car, the 2011 RAM Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Removal & Installation Sequence Of Intake Manifold Retaining Fasteners
GC0083182Courtesy of CHRYSLER LLC
  1. Install intake manifold gaskets.
  2. Position intake manifold.
  3. Install intake manifold retaining bolts and tighten in sequence shown in illustration to 12 N.m (105 in. lbs.).
  4. Install left and right radio suppressor straps.
  5. Install throttle body assembly.
  6. Install throttle cable bracket.
  7. Connect throttle cable and speed control cable to throttle body.
  8. Install fuel rail. Refer to RAIL, Fuel , Installation .
  9. Install ignition coil towers.
  10. Position and install heater hoses and tubes onto intake manifold.
  11. Install the heater hoses to the heater core and engine front cover.
  12. Connect electrical connectors for the following components:
    • Manifold Absolute Pressure (MAP) Sensor
    • Intake Air Temperature (IAT) Sensor
    • Throttle Position (TPS) Sensor
    • Coolant Temperature (CTS) Sensor
    • Idle Air Control (IAC) Motor
    • Ignition coil towers
    • Fuel injectors
  13. Install top oil dipstick tube retaining bolt and ground strap.
  14. Connect generator electrical connections.
  15. Connect Brake booster hose and Positive crankcase ventilation (PCV) hose.
  16. Fill cooling system. Refer to Standard Procedure .
  17. Install resonator assembly and air inlet hose.
  18. Connect negative cable to battery.
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