Diagnostic Test
- (A919) (A918) PCM FUSED B+ CIRCUITS
NOTE:
The scan tool and cable must be operating properly for the results of this test to be valid.
NOTE:Make sure the ignition switch was on while trying to communicate with the PCM.
- Turn the ignition off.
- Disconnect the PCM harness connectors.CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the PCM Pinout Box (special tool #8815A, Kit, NGC, 38 Position) to perform diagnosis.
- Using a 12-volt test light connected to ground probe the appropriate terminal of special tool #(special tool #8815A, Kit, NGC, 38 Position).
Does the test light illuminate brightly?
Yes
- Go To 2.
No
- Repair the open or short to ground in the (A919) Fused B+ circuit. Inspect and replace fuses as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
- (F202), (F1), (T751) PCM FUSED IGNITION SWITCH CIRCUITS
- Using a 12-volt test light connected to ground, probe the PCM Fused Ignition Switch Output circuits in the appropriate terminals of special tool #(special tool #8815A, Kit, NGC, 38 Position).
Does the test light illuminate brightly?
Yes
- Go To 3.
No
- Repair the (F202) (F1) (T751) Ignition Switch Output circuits. Inspect and replace fuses as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
- Using a 12-volt test light connected to ground, probe the PCM Fused Ignition Switch Output circuits in the appropriate terminals of special tool #(special tool #8815A, Kit, NGC, 38 Position).
- (Z130), (Z131), AND (Z951) PCM GROUND CIRCUITS
- Using a 12-volt test light connected to battery voltage, probe the (Z130) (Z131) PCM ground circuits in the appropriate terminals of special tool #(special tool #8815A, Kit, NGC, 38 Position).
Does the test light illuminate brightly?
Yes
- Go To 4.
No
- Repair the PCM ground circuits.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
- Using a 12-volt test light connected to battery voltage, probe the (Z130) (Z131) PCM ground circuits in the appropriate terminals of special tool #(special tool #8815A, Kit, NGC, 38 Position).
- (F855) 5-VOLT SUPPLY CIRCUIT
- CKP SENSOR
Courtesy of CHRYSLER GROUP, LLC
- Turn the ignition off.
- Disconnect the Throttle Body Harness connector.
- Ignition on, engine not running.
- Measure the voltage on the (F855) 5-volt Supply circuit in the Throttle Body harness connector.
Is the voltage between 4.5 and 5.2 volts?
Yes
- If communication is available with a PCM on a like vehicle, replace and program the Powertrain Control Module per Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
No
- Replace the Crankshaft Position Sensor.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
- (F855) 5-VOLT SENSOR OPEN/SHORTED
Courtesy of CHRYSLER GROUP, LLC
- Turn the ignition off.
- Disconnect the Throttle Body harness connector.
- Ignition on, engine not running.
- Measure the voltage on the (F855) 5-volt Supply circuit.
- Disconnect all the sensors that use the (F855) 5-volt Supply circuit.
Did the voltage return to 4.5 to 5.2 volts when disconnecting any of the sensors.
Yes
- Replace the sensor that is pulling down the (F855) 5-volt supply.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
No
- Go To 7.
- (F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
- Turn the ignition off.
- Disconnect C2 PCM harness connector.
- Disconnect all the sensors that share the (F855) 5-volt Supply circuit.
- Measure the resistance between ground and the (F855) 5-volt Supply circuit at one of the sensor harness connectors.
Is the resistance below 100 ohms?
Yes
- Repair the short to ground in the (F855) 5-volt Supply circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
No
- Go To 8.
- (F856) 5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
- Disconnect all the sensors that share the (F856) 5-volt Supply circuit.
- Measure the resistance between ground and the (F856) 5-volt Supply circuit at one of the sensor harness connectors.
Is the resistance below 100 ohms?
Yes
- Repair the short to ground in the (F856) 5-volt Supply circuit.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
No
- Go To 9.
- POWERTRAIN CONTROL MODULE (PCM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the related Sensors and the Powertrain Control Module (PCM).
- Look for any chafed, pierced, pinched, or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the related Sensors and the Powertrain Control Module connectors.
- Refer to any Technical Service Bulletins that may apply.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .
No
- Replace and program the Powertrain Control Module per Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to 1500 & 2500 - 3.7L, 4.7L & 5.7L - POWERTRAIN VERIFICATION TEST or 3500 CAB & CHASSIS - POWERTRAIN VERIFICATION TEST .