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MUFFLER, Exhaust: Installation: Diesel

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Muffler - 5.9l Diesel
GC0108687Courtesy of CHRYSLER LLC
1 - INSULATOR
2 - ISOLATOR
3 - TAILPIPE
4 - CLAMP
5 - MUFFLER
6 - CLAMP
7 - EXTENSION PIPE
  1. Install the muffler hanger rods into the isolators.
  2. Install the muffler into the extension pipe.
  3. Install the muffler into the tail pipe.
  4. Install the exhaust clamps, align the exhaust system, and tighten the exhaust clamps to 54 N.m (40 ft. lbs.).
  5. Check the exhaust system for contact with the body panels. A minimum of 25 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
  6. Insure isolators are fully seated on exhaust hangers.
  7. Lower the vehicle.
  8. Connect the battery negative cables.
  9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.