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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1625 (Frame And Bumpers - 2500 Hd) >> Bumpers >> Bumper, Front >> Installation >> 2500 - 5500 Heavy Duty

2500 - 5500 Heavy Duty

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0158052Courtesy of CHRYSLER GROUP, LLC
  1. Install the bumper brackets (2) onto the frame tips (1).
    GC0158200Courtesy of CHRYSLER GROUP, LLC
  2. Install the bolt assemblies (1).
    GC0158042Courtesy of CHRYSLER GROUP, LLC
  3. Install the bumper bracket support nuts (1).
    GC0137148Courtesy of CHRYSLER GROUP, LLC
  4. If equipped, install the tow hooks (3) and install the bolts (2) and nuts (1).
  5. Tighten the nuts to 275 N.m (203 ft. lbs.).
    GC0158103Courtesy of CHRYSLER GROUP, LLC
  6. Install the two brackets (2) and the bracket bolts (1).
  7. Tighten the bolts (1) to 28 N.m (21 ft. lbs.).
    GC0158111Courtesy of CHRYSLER GROUP, LLC
  8. Install the two upper charge air cooler bolts (1).
    GC0158196Courtesy of CHRYSLER GROUP, LLC
  9. Install the rear shroud (2) and install the four fasteners (1).
    GC0158117Courtesy of CHRYSLER GROUP, LLC
  10. Install the front shroud (1) and install the four fasteners (2).
    GC0158169Courtesy of CHRYSLER GROUP, LLC
  11. Install the push pin fasteners (1, 2).
    GC0137147Courtesy of CHRYSLER GROUP, LLC
  12. Position the bumper onto the frame tip brackets and install the eight nuts (2).
  13. Connect the electrical connectors (1), if equipped.
    Fig 1: Front Bumper Nut Tightening Sequence
    GC0137150Courtesy of CHRYSLER GROUP, LLC
  14. Tighten the eight bumper nuts using the sequence shown, to 95 N.m (70 ft. lbs.).
    GC0137149Courtesy of CHRYSLER GROUP, LLC
  15. Check and adjust the bumper alignment as necessary. Refer to GAP AND FLUSH, SPECIFICATIONS .
  16. Tighten the nuts (1) to 95 N.m (70 ft. lbs.).
  17. Install the grille. Refer to GRILLE, INSTALLATION .