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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1619 (Rear Axle - 292 Aa (11 1/2) - 2500 Hd) >> Case Assembly, Differential >> Assembly

Case Assembly, Differential: Assembly

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0107876Courtesy of CHRYSLER GROUP, LLC
NOTE:

If the same gears and thrust washers are being used, install them into their original locations.

  1. Lubricate all differential components with axle lubricant.
  2. Install differential side gears (2) and thrust washers through the differential window (1).
    GC0107877Courtesy of CHRYSLER GROUP, LLC
  3. Install first pinion gear (3) into the differential window (1) and side gears (2). Rotate the pinion gear to the back of the case.
  4. Install the other pinion gear and thrust washer. Rotate the gears to align hole in the pinion gears with hole in the differential case.
    GC0107878Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Position the pinion shaft so the snap ring seats in the OPPOSITE side of the case from which it was removed.

  5. Using the marks made during disassembly, slide pinion shaft (4) into the case and through the pinion gears (3) so the snap-ring seats into the groove OPPOSITE  from the one it was removed from. Tap the shaft to seat the pinion shaft snap-ring (1) into the case.
  6. Install ring gear.
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