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RADIATOR, Engine Cooling: Removal: Radiator

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Upper Radiator Seal
GC0087421Courtesy of CHRYSLER LLC
  1. Disconnect and isolate the negative battery cable.
  2. Raise and secure the vehicle.
  3. Drain the cooling system. Refer to Standard Procedure .
    WARNING:

    Do not remove the cylinder block drain plugs or loosen the radiator draincock with the system hot and under pressure. Serious burns from the coolant can occur.

  4. Remove the lower radiator clamp and hose.
  5. Remove the lower radiator seal.
  6. Remove the lower center electric fan to radiator retaining clip.
  7. Lower the vehicle.
  8. Remove the upper radiator clamp and hose.
  9. Remove the upper radiator seal push pins (1).
  10. Remove the upper radiator seal plastic rivets (2).
  11. Remove the upper radiator seal.
  12. If equipped, remove the viscous fan assembly from the water pump hub shaft. Refer to FAN, Cooling, Electric, Removal  or FAN, Cooling, Viscous, Removal .
    Fig 2: Transmission Cooler Line & Bracket
    GC0087439Courtesy of CHRYSLER LLC
  13. Remove the grille. Refer to GRILLE, Removal .
  14. Remove the bolt from the transmission cooler line (1) to radiator (3) bracket (2).
    Fig 3: Radiator, Insulators & Mounting Bolts
    GC0087440Courtesy of CHRYSLER LLC
  15. Remove the washer reserve tank. Refer to RESERVOIR, Windshield Washer, Removal .
  16. Remove the coolant overflow/recovery bottle. Refer to BOTTLE, Coolant Recovery, Removal .
  17. Remove the front bolts from the A/C compressor/transmission combination cooler (2).
  18. Remove the upper center electric fan to radiator retaining clip.
    Fig 4: Condenser Mounting Brackets
    GC0087441Courtesy of CHRYSLER LLC
  19. Disconnect the transmission cooler lines from the transmission cooler, then plug the transmission lines and cooler to prevent leakage. Refer to TUBES AND HOSES, Transmission Oil Cooler, Standard Procedure .
  20. Disengage the two A/C compressor/transmission combination cooler mounting brackets (2) from the left side of the radiator (1), do not disconnect the A/C lines.  After the A/C compressor/transmission combination cooler (3) is disengaged, secure it to the upper radiator support with a strap, cord or equivalent.
    Fig 5: Fan Shroud
    GC0087422Courtesy of CHRYSLER LLC
  21. Remove the fan shroud mounting bolts (4) and pull up and out of the radiator tank clips. Position the shroud (1, 2) rearward over the fan blades towards engine.
  22. Disengage the electric cooling fan (3) to radiator upper retaining clips.
  23. Disengage the electric fan (3) to radiator lower retaining clips.
  24. Remove the viscous fan, fan shroud (1, 2) and electric cooling fan (3) as an assembly.
    Fig 6: Radiator
    GC0087438Courtesy of CHRYSLER LLC
  25. Remove the two radiator upper mounting bolts (2).
  26. Lift the radiator (1) straight up and out of the engine compartment. Take care not to damage cooling fins or tubes on the radiator and oil coolers when removing.