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Pickup - Removal

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Cover Bolts
GC0108069Courtesy of CHRYSLER LLC
  1. Disconnect both negative battery cables.
  2. Remove the bolts (1) and the engine cover.
  3. Drain cooling system below level of EGR cooler. Refer to Standard Procedure .
    Fig 2: Air Cleaner Housing
    GC0108070Courtesy of CHRYSLER LLC
  4. Remove the air cleaner assembly. Refer to BODY, Air Cleaner, Removal, 3.7LBODY, Air Cleaner, Removal, 4.7LBODY, Air Cleaner, Removal, 5.7LBODY, Air Cleaner, Removal, 6.7L .
    Fig 3: Identifying Clamp, Outlet Tube & Breather Hose
    GC0108071Courtesy of CHRYSLER LLC
  5. Disconnect the breather hose (3).
  6. Loosen the clamp (1) and remove the outlet tube (2) from the turbocharger.
    Fig 4: Diesel Generator Connectors
    GC0108072Courtesy of CHRYSLER LLC
    1 - B + CONNECTOR
    2 - GENERATOR
    3 - FIELD WIRE CONNECTOR
  7. Remove the generator. Refer to GENERATOR, Removal .
    Fig 5: EGR Cooler Bypass Valve Assembly
    GC0108073Courtesy of CHRYSLER LLC
  8. Remove the EGR cooler bypass valve. Refer to VALVE, Exhaust Gas Recirculation (EGR) Cooler Bypass, Removal .
    Fig 6: EGR Cooler, Clamp, Exhaust Transfer Manifold & Nuts
    GC0108074Courtesy of CHRYSLER LLC
  9. Remove the clamp (2) securing the EGR cooler (1) to exhaust transfer manifold (3).
  10. Remove the nuts (4) and the exhaust transfer manifold (3).
    Fig 7: Transmission Fill Tube Retaining Nut
    GC0108075Courtesy of CHRYSLER LLC
  11. If equipped, remove the retaining nut and position aside the transmission fill tube from the EGR cooler.
    Fig 8: Forward Coolant Tube & EGR Cooler
    GC0108076Courtesy of CHRYSLER LLC
  12. As illustrated, using a suitable pair of channel lock pliers, remove forward coolant tube (2) from EGR cooler (1).
    Fig 9: Breather Hose, Breather Tube & Bolt
    GC0108077Courtesy of CHRYSLER LLC
  13. Disconnect breather hose (1), remove the bolt (3) and remove the breather tube (2).
    Fig 10: Tightening EGR Cooler Mounting Bolts
    GC0108078Courtesy of CHRYSLER LLC
  14. Remove the bolt (2), and remove rear coolant tube from connection (1) and (4).
  15. Remove EGR cooler mount bolts (3).
    Fig 11: EGR Cooler Inlet Flange Nuts
    GC0108079Courtesy of CHRYSLER LLC
  16. Remove EGR cooler flange nuts (1).
  17. Remove EGR cooler and discard the flange gasket.
  18. If damaged, remove EGR cooler mounting support.
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