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Section 1586 (G56 Manual Transmission - (Service Information) - 2500 Hd): Installation

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0109048Courtesy of CHRYSLER GROUP, LLC
CAUTION:

The release fork is not symmetrical and must be installed with the slots and part number stamping toward the ball stud side. Part number stamping will be right side up when installed correctly. Failure to install the release fork correctly will result in clutch slippage and damage.

  1. Clean transmission front housing mounting surface.
  2. Apply light coat of Mopar high temperature bearing grease or equivalent to contact surfaces of following components:
    • Release fork (1) ball stud (2)
    • Release bearing slide surface (3)
    • Input shaft splines (4)
    • Release bearing bore (5)
    • Propeller shaft slip yoke.
    GC0143796Courtesy of CHRYSLER GROUP, LLC
  3. Support and secure transmission to jack.
  4. Raise and align transmission input shaft with clutch disc, then slide transmission into place.
  5. Install exhaust bracket diesel engine.
  6. Verify front housing is fully seated.
    • Diesel Engine: Install transmission bolts (1, 2) and tighten to 41 N.m (30 ft. lbs.). Tighten the bolts with washers (2) into the transmission to 68 N.m (50 ft. lbs.).
    GC0108941Courtesy of CHRYSLER GROUP, LLC
  7. Install crossmember and tighten nuts (2) to 102 N.m (75 ft. lbs.).
  8. Install transmission mount bolts (1) and tighten to 68 N.m (50 ft. lbs.).
    GC0108936Courtesy of CHRYSLER GROUP, LLC
  9. Connect transmission harnesses to clips on case and connect switches.
  10. Install slave cylinder and tighten cylinder nuts to 23 N.m (200 in. lbs.).
  11. Install transfer case and transfer case linkage 4x4 equipped.
  12. Remove transmission jack.
    GC0107580Courtesy of CHRYSLER GROUP, LLC
  13. Install propeller shaft/shafts with reference marks aligned.
    GC0108939Courtesy of CHRYSLER GROUP, LLC
  14. Install exhaust pipe. Refer to PIPE, EXHAUST, INSTALLATION .
  15. Install exhaust bracket (1) and bolts.
    GC0108934Courtesy of CHRYSLER GROUP, LLC
  16. Remove fill plug (1) on transmission (2) and fill to approximately 16 mm (0.625 inch) from the bottom of the fill hole.
  17. Install fill plug and tighten to 57 N.m (42 ft. lbs.).
  18. Connect battery negative cable.
  19. Install shift lever extension on shift tower and lever assembly.
  20. Slide boot down on shift lever extension and install shift boot bezel and screws.
  21. Install skid plate, if equipped.
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