LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1580 (Fuel System - 2500 Hd) >> Fuel Delivery, CNG >> Cylinder, Fuel >> Installation

Cylinder, Fuel: Installation

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
GC0155477Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the cylinder tank cage base (1) around the manual shut off valve (2). Tighten the bolt (3) to 20 N.m (15 ft. lbs.).
  2. Install the cylinder tank manual shut off cage. Hand tighten the bolts.
    CAUTION:

    It is highly recommended when moving or transporting the CNG cylinder tanks that they are covered with a blanket to avoid scratching or damaging the tanks.

    GC0155425Courtesy of CHRYSLER GROUP, LLC
  3. Secure the fuel tank onto a suitable hydraulic jack with (special tool #10380, Sling, CNG, Lifting)
  4. Raise and position the fuel tank leaving room to clear the vehicle bed.
    GC0155479Courtesy of CHRYSLER GROUP, LLC
  5. Align the cylinder tank (3) to the tank support (4).
  6. Remove the (special tool #10380, Sling, CNG, Lifting).
  7. Loosely install the lines to the cylinder tank.
    GC0155470Courtesy of CHRYSLER GROUP, LLC
  8. Install the cylinder tank strap (1).
  9. Tighten the strap bolts to 53 N.m (39 ft. lbs.).
    GC0155394Courtesy of CHRYSLER GROUP, LLC
  10. Connect the electrical connector (5) to the cylinder tank shut down solenoid.
  11. Tighten the cylinder pressure fittings (6, 8) to 35 N.m (26 ft. lbs.).
  12. If removed, install the supply line from the 1/4 turn valve (2). Tighten fitting to 35 N.m (26 ft. lbs.).
  13. Open the cylinder tank manual valves and the 1/4 turn valve.
  14. Fill the CNG system.
  15. Check for leaks using an air leak detection fluid on all the fittings.
    GC0155440Courtesy of CHRYSLER GROUP, LLC
  16. If removed, position the cylinder tank cage (4, 5) onto the cage base (2). Loosely install the outer bolts (1, 3).
    GC0155447Courtesy of CHRYSLER GROUP, LLC
  17. Install the 1/4 turn valve mounting bracket (2) to the cages. Tighten the bolts to 21 N.m (16 ft. lbs.).
  18. Tighten the 1/4 turn valve to bracket screws (3) to 5 N.m (44 in. lbs.).
    GC0155476Courtesy of CHRYSLER GROUP, LLC
  19. Install the cylinder tank covers (2, 4).
  20. Tighten the bolts (1, 5 and 6) to 12 N.m (9 ft. lbs.).
    GC0155469Courtesy of CHRYSLER GROUP, LLC
  21. Install the cylinder tank cover support bracket. Tighten the bolts (2) to 12 N.m (9 ft. lbs.).
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  22. Connect the negative battery cable (1).
  23. Start the engine and check for leaks using an air leak detection fluid at all fuel tank connections.
scientia non olet · About LEMON Manuals