Theory Of Operation
The Powertrain Control Module (PCM) controls the DEF Heaters via datalink communication with the Diesel Exhaust Fluid Dosing Control Unit (DEF DCU - sometimes referred to as the Selective Catalytic Reduction (SCR) Module). The DEF DCU receives two voltage supplies: One from the SCR Relay 1 (which is activated upon startup). And, the other is a fused B+ supply. The DEF Tank electric heater and DEF Line Heater power supply and ground circuits are wired directly to the DCU. The DEF Tank Heater is integrated into the DEF Supply Pump assembly and is not serviced separately.
Activation of the DEF Supply Line and DEF Tank Heaters operate independent of each other. Line heating is based on the Ambient Temperature Sensor input and Tank heating is based on the DEF Tank Temperature Sensor value. Heating of the Line or Tank Heater is initiated when the corresponding temperature value is below -5°C (23°F). Heating is stopped when the corresponding temperature value goes above -4°C (24.8°F). The DEF Dosing Control Unit monitors these inputs and reports them to the Powertrain Control Module (PCM). The PCM will illuminate the MIL lamp after this diagnostic runs and fails. The PCM will turn off the MIL light when the monitor runs and passes in three consecutive key cycles.