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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1571 (6.7L Diesel - DTCS P0008 To P0401 - 2500 Hd) >> DTC Troubleshooting >> P0254-Injection Pump Fuel Control Circuit High >> Diagnostic Test

Diagnostic Test

WARNING: This page is about a different car, the 2017 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. ACTIVE DTC 
    1. Ignition on, engine not running.
    2. Record freeze frame data and clear DTCs.
    3. Turn the ignition off for 75 seconds.
    4. Start the engine and let idle for at least two minutes.
    5. With the scan tool, read DTCs.

      Did the DTC reset?

      Yes 

      • Go To  2

      No 

  2. CHECK THE (K366) FUEL CONTROL ACTUATOR DRIVER CIRCUIT FOR A SHORT TO VOLTAGE 
    1. Turn the ignition off.
    2. Disconnect the Fuel Control Actuator harness connector.
    3. Turn the ignition on.
    4. Measure the voltage of the (K366) FCA Driver circuit at the FCA harness connector.
      NOTE:

      The (K366) FCA Driver circuit should read approximately 3.5 Volts.

      Is the voltage reading near battery voltage?

      Yes 

      • Repair the (K366) FCA Driver circuit for a short to voltage.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  3
  3. CHECK THE (K365) FUEL CONTROL ACTUATOR RETURN CIRCUIT FOR A SHORT TO VOLTAGE 
    1. Disconnect the PCM C1 harness connector.
    2. Measure the voltage of the (K365) FCA Return circuit at the FCA harness connector.
      NOTE:

      The (K365) FCA Return circuit should not have voltage present.

      Is there any voltage present?

      Yes 

      • Repair the (K365) FCA Return circuit for a short to voltage.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  4
  4. CHECK THE (K366) FUEL CONTROL ACTUATOR DRIVER CIRCUIT FOR AN OPEN/HIGH RESISTANCE 
    1. Turn the ignition off.
    2. Measure the resistance of the (K366) FCA Driver circuit between the FCA harness connector and the PCM C1 harness connector.

      Is the resistance below 5.0 Ohms?

      Yes 

      • Go To  5

      No 

      • Repair the (K366) FCA Driver circuit for an open or high resistance.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  5. CHECK THE (K365) FUEL CONTROL ACTUATOR RETURN CIRCUIT FOR AN OPEN/HIGH RESISTANCE 
    1. Measure the resistance of the (K365) FCA Return circuit between the FCA harness connector and the PCM C1 harness connector.

      Is the resistance below 5.0 Ohms?

      Yes 

      • Go To  6

      No 

      • Repair the (K365) FCA Return circuit for an open or high resistance.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  6. CHECK THE FUEL CONTROL ACTUATOR 
    1. Turn the ignition off.
    2. Replace the Fuel Control Actuator in accordance with the Service Information. Refer to ACTUATOR, FUEL CONTROL, REMOVAL .
    3. Turn the ignition on.
    4. With the scan tool, clear DTCs.
    5. Start the engine.
    6. With the scan tool, view DTCs.

      Did the DTC reset?

      Yes 

      • Go To  7

      No 

  7. POWERTRAIN CONTROL MODULE 
    1. Disconnect all PCM harness connectors.
    2. Disconnect all related in-line harness connections (if equipped).
    3. Disconnect the related component harness connectors.
    4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
      • Proper connector installation.
      • Damaged connector locks.
      • Corrosion.
      • Other signs of water intrusion.
      • Weather seal damage (if equipped).
      • Bent terminals.
      • Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
      • Terminals that have been pushed back into the connector cavity.
      • Perform a terminal drag test on each connector terminal to verify proper terminal tension.

      Repair any conditions that are found.

    5. Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
    6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
    7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
    8. With the scan tool, erase DTCs.
    9. Using the recorded Freeze Frame and Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
    10. With the scan tool, read PCM DTCs.

      Did the DTC return?

      Yes 

      No