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Valves, Guides And Springs: Inspection

WARNING: This page is about a different car, the 2012 RAM Pickup and 2012 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Visually Inspect Valves For Abnormal Wear
GC0108521Courtesy of CHRYSLER GROUP, LLC

Visually inspect the valves for abnormal wear on the heads, stems, and tips. Replace any valve that is worn out or bent.

Fig 2: Measuring Points Of Valve Stem
GC0108522Courtesy of CHRYSLER GROUP, LLC
VALVE STEM DIAMETER SPECIFICATIONS

VALVE STEM DIAMETER 
6.96 mm (0.2740 in.) MIN
7.010 mm (0.2760 in.) MAX

Measure the valve stem diameter in three places as shown in illustration.

VALVE GUIDE BORE SPECIFICATIONS

VALVE GUIDE BORE SPECIFICATIONS
Valve guide bore diameter
Min. 7.027 mm (0.2767 in.)
Max. 7.077 mm (0.2786 in.)
Installed valve guide depth
Intake
Min. 0.584 mm (0.023 in.)
Max. 1.092 mm (0.043 in.)
Exhaust
Min. 0.965 mm (0.028 in.)
Max. 1.473 mm (0.058 in.)
Fig 3: Measuring Points Of Valve Guide Bore
GC0108523Courtesy of CHRYSLER GROUP, LLC

Measure the cylinder head valve guide bore.

Fig 4: Measuring Points Of Valve Margin (Rim Thickness)
GC0108524Courtesy of CHRYSLER GROUP, LLC
VALVE MARGIN (RIM THICKNESS) SPECIFICATIONS

VALVE MARGIN (RIM THICKNESS) 
0.79 mm (0.031 in.) MIN.

Measure valve margin (rim thickness).

Fig 5: Measure Valve Spring Free Length And Maximum Inclination
GC0108525Courtesy of CHRYSLER GROUP, LLC
ALVE SPRING FREE LENGTH & INCLINATION SPECIFICATIONS

APPROXIMATE VALVE SPRING FREE LENGTH 
47.75 mm (1.88 in.)
 
MAX INCLINATION 
1.5 mm (.059 in.)

Measure the valve spring free length and maximum inclination.

Fig 6: Testing Valve Spring With Tool C-647
GC0108526Courtesy of CHRYSLER GROUP, LLC
1 - SPECIAL TOOL C-647

Test valve spring force with tool (special tool #C-647, Spring Tester) (1). Specification 72.0 - 80.7 lbs. when compressed to 35.33 mm (1.39 in.).