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Catalyst, Selective Catalytic Reduction (SCR): Installation: Installation

WARNING: This page is about a different car, the 2016 RAM 3500 HD and 2016 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Isolators, Flange Nuts & SCR
GC0143734Courtesy of CHRYSLER GROUP, LLC
  1. Install NEW  exhaust flange gasket between the Selective Catalytic Reduction Catalyst (SCR) (2) and the extension pipe.
  2. Position the SCR (2) onto flange and install flange nuts (3) finger tighten.
  3. Install the isolators (1) onto the SCR (2) hanger rods.
  4. Install the tail pipe assembly. Refer to TAILPIPE, EXHAUST, INSTALLATION .
  5. Check the exhaust system for contact with the body panels. A minimum of 25 mm (1.0 in.) is required between the exhaust system components and body/frame parts. Make the necessary adjustments, if needed.
  6. Tighten the flange nuts (3) to 60 N.m (44 ft. lbs.).
  7. Install the bank 1/2 NOx sensor. Refer to SENSOR, NOX, INSTALLATION .
  8. Connect the rear exhaust temperature sensors wire harness connector.
    Fig 2: Disconnecting/Connecting Diesel Exhaust Fluid Injector Wire Harness Connector
    GC0155206Courtesy of CHRYSLER GROUP, LLC
  9. If equipped, connect the Particulate Matter (PM) sensor wire harness connector.
  10. Connect the Diesel Exhaust Fluid (DEF) fluid supply line (1).
  11. Connect the DEF injector wire harness connector (2).
    Fig 3: Disconnecting/Connecting Front Exhaust Temperature Sensor Wire Harness Connector
    GC0155194Courtesy of CHRYSLER GROUP, LLC
  12. Connect the front exhaust temperature sensors wire harness connector (1).
  13. If equipped, install skid plates.
  14. Lower the vehicle.
  15. Connect both negative battery cables.