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Valve Body: Installation: Installation

WARNING: This page is about a different car, the 2016 RAM 3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

If the valve body is being replaced, a quick learn must be performed using the scan tool. Refer to MODULE, TRANSMISSION CONTROL, MODULE PROGRAMMING .

NOTE:

Apply petroleum grease to all slide portions, rolling contacts surfaces, thrust surfaces etc. to prevent burnout during initial operation. Lubricate O-rings and O-ring seals with MOPAR® ASRC ATF. Soak all friction disks in MOPAR® ASRC ATF for at least two hours before assembly of clutch packs.

Fig 1: Valve Body Electrical Harnesses
GC0155314Courtesy of CHRYSLER GROUP, LLC
  1. Lubricate the seals on the electrical connectors with MOPAR® ASRC ATF and install the valve body electrical harnesses (1) into the transmission case.
    Fig 2: Transmission Range Sensor, Output Speed Sensor & Connectors
    GC0155119Courtesy of CHRYSLER GROUP, LLC
  2. Install the valve body electrical harness connector bolts (3). Tighten the bolts to 8 N.m (71 in.lbs.).
    NOTE:

    Bolts with conical washers are not reusable.

    Fig 3: Manual Shift Valve Shaft, Roller Detent Spring & Roostercomb
    GC0155147Courtesy of CHRYSLER GROUP, LLC
  3. Install valve body on a slight angle and verify that the shaft on the manual shift valve (2) and the roller detent spring (3) has properly engaged the manual valve lever.
    Fig 4: Valve Body Removal/Installation
    GC0155187Courtesy of CHRYSLER GROUP, LLC
    1 - 32.2 mm HEX BOLT
    2 - 43 mm HEX BOLT
    3 - 77.5 mm HEX BOLT
    4 - 42.5 mm HEX BOLT
    7 - 16 mm HEX BOLT
    * = temporary hand tighten bolts.
  4. Install the valve body onto the transmission case.
  5. Install and then tighten the bolts in the following order:
    1. Install bolts 2* and tighten by hand in order to hold valve body onto transmission case.
    2. Install detent cover (6) and spring (5) and bolts (2), (7) and tighten by hand.
    3. Install bolts (1), (2), (3) and (4) on each correct position and tighten by hand.
    4. Tighten bolts 2* to 10 N.m (88 in.lbs.).
    5. Tighten bolts (2), (3), (7), to 10 N.m (88 in.lbs.).
    6. Verify all bolts are torqued to specification.
    Fig 5: Valve Body Solenoid Components
    GC0155125Courtesy of CHRYSLER GROUP, LLC
  6. Connect the brown/red wire onto the Linear Solenoid number 5 (4).
  7. Connect the light green/yellow wire onto the Linear Solenoid 4 (5).
  8. Connect the sky blue/green wire onto the Linear Solenoid 3 (6).
  9. Connect the yellow/white wire to the Linear Solenoid 1 (7).
  10. Connect the brown/red wire to the Linear Solenoid 2 (8).
  11. Connect the black/blue wire to the On/Off solenoid (9).
  12. Connect the blue/gray wire to the Linear Solenoid SLU (10).
  13. Connect the purple/black wire to the Linear Solenoid SLT (1).
  14. Secure the valve body solenoid harness at clamps.
    Fig 6: Valve Body Solenoid Harness Connectors
    GC0155154Courtesy of CHRYSLER GROUP, LLC
  15. Connect the input speed sensor connector (2).
  16. Lubricate the oil temperature sensor with ASRC trans fluid and install the oil temperature sensor in the valve body (11).
    NOTE:

    The oil temperature sensor harness hold down clamp uses a 16mm bolt. Torque to 10 N.m (88 in. lbs.).

  17. Install the oil pressure switch in the valve body (3).
  18. Secure the oil pressure switch harness that is protected with clamps.
    Fig 7: Transmission Oil Filter
    GC0109696Courtesy of CHRYSLER GROUP, LLC
    1 - VALVE BODY
    2 - TRANSMISSION OIL FILTER
    3 - 19.8 MILLIMETER FLANGE BOLTS
  19. Lubricate transmission oil filter o-ring with MOPAR® ASRC ATF.
  20. Install the transmission oil filter (2) into the valve body (1).
  21. Install the bolts (3) and tighten to 10 N.m (88 in.lbs.).
    Fig 8: Oil Pan Magnets
    GC0109697Courtesy of CHRYSLER GROUP, LLC
    1 - PICK-UP MAGNETS
    2 - MAGNETIC DRAIN PLUG
    NOTE:

    Before installing the transmission oil pan be certain to inspect and clean the pick-up magnets (1) as well as the magnetic drain plug bolt (2). 

  22. Using a new gasket install the oil pan onto the transmission case.
  23. Tighten oil pan bolts to 7 N.m (62 in.lbs.).
    Fig 9: Drain Plug
    GC0109568Courtesy of CHRYSLER GROUP, LLC
    1 - DRAIN PLUG
  24. Install oil pan drain plug bolt (1).
  25. Tighten oil pan drain plug to 22 N?m (16 ft. lbs.) torque.
  26. Lower vehicle and fill transmission with MOPAR® ASRC ATF.
  27. Check and adjust gearshift cable, if necessary.
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