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Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1216 (5.7L Engine (Service Information) 2500 Hd & 3500 Hd) >> Manifolds >> Manifold, Exhaust >> Installation >> Left

Manifold, Exhaust: Installation: Left

WARNING: This page is about a different car, the 2016 RAM 3500 HD and 2016 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. If a NEW exhaust manifold is being installed proceed to step 2. If the old exhaust manifold is being installed go to step 7.
  2. Prior to installation, make sure all gasket mating surfaces are clean and free of any debris.
  3. Install the NEW studs, gasket and exhaust manifold.
  4. Using the sequence shown, install the left side exhaust manifold bolts and tighten to 25 N.m (18 ft. lbs.) allowing the gasket to seat to the exhaust manifold and cylinder head.
  5. Re-check the torque at 25 N.m (18 ft. lbs.) using the sequence shown.
  6. Install the heat shield and tighten nuts to 8 N.m (70 in. lbs.).
    G00654031Courtesy of CHRYSLER GROUP, LLC
  7. Old exhaust manifold starts here.
  8. Using a NEW gasket, install the exhaust manifold.
    NOTE: The bolts used to secure the exhaust manifold are stainless steel at locations 5 and 6. All bolts removed must be installed in the same location were they were removed from.
  9. Using the sequence shown, install the left side exhaust manifold retaining bolts and pre-tighten to 25 N.m (18 ft. lbs.) allowing the gasket to seat to the exhaust manifold and cylinder head.
    G00654032Courtesy of CHRYSLER GROUP, LLC
  10. Re-check the torque at 25 N.m (18 ft. lbs.) using the sequence shown.
  11. Install the heat shield and tighten nuts to 10 N.m (89 in. lbs.).
  12. Install the dip stick tube nut and tighten to 10 N.m (89 in. lbs.).
  13. Install the oil dipstick tube bolt and tighten to 12 N.m (9 ft. lbs.).
  14. Install the left catalytic converter-to-exhaust manifold bolts (3) and tighten to 32 N.m (24 ft. lbs.).
    G00654033Courtesy of CHRYSLER GROUP, LLC
  15. Install the left wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE
  16. Install the left tire and wheel. Refer to TIRES & WHEELS (SERVICE INFORMATION) 2500 HD & 3500 HD
  17. Start the engine and check for leaks.
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