Left Bank
No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.
Check the tip of the injector, if it is found to be loose then replace it with a NEW one.
Any time a new fuel injector is being installed, or if an existing injector is installed in any location other than its original location, the injector quantity adjustment procedure must be performed. Refer to FUEL INJECTION, DIESEL, STANDARD PROCEDURE .
- Remove the protective cap from the appropriate injector bore.NOTE:
Make sure the old copper sealing washer is not stuck in bore.
- Clean the fuel injectors and injector bore. Refer to INJECTOR(S), FUEL, CLEANING .
- Install a NEW
fuel injector seal (1) in the cylinder head cover (2).
NOTE:
Do Not apply any lubricant to the fuel injector nozzle. Care must be taken not to restrict the discharge orifices in the nozzle.
- Install a NEW sealing washer (2) onto the fuel injector (1).
- Lubricate the injector body with Nickel Anti-Seize Lubricant.
- Install the fuel injector (1), tensioning claws (4), washer (3) and bolt (2). Tighten the bolt (2) 33 N.m (24 ft. lbs.).NOTE:
Fuel tubes are a one time only use and must be replaced anytime they have been removed.
- Install the fuel tubes. Refer to TUBE(S), FUEL, INSTALLATION .
- Connect the fuel injector harness connector (1).NOTE:
Do not use any type of lubrication when installing the fuel injector return line.
- Install the fuel injector return line (3) and push down on the lock retaining tab (2) to lock in place.
- Install the fuel injector silencer.
- Install air tube and the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
- Install the intake manifold silencer (2).
- Connect the negative battery cable.
- Start the engine and inspect for leaks.
- Install the engine cover (1).NOTE:
When ever a fuel injector is replaced run oxygen sensor value rest function.
- Using the scan tool, perform Oxygen Sensor Value Reset function found under ENGINE MISCELLANEOUS FUNCTIONS.