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Right Bank

WARNING: This page is about a different car, the 2016 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exhaust Manifold, Gaskets, Turbocharger, Cylinder Head & Fasteners
GC0146433Courtesy of CHRYSLER GROUP, LLC
  1. Clean the cylinder head, exhaust manifold and turbocharger sealing surfaces. Refer to ENGINE GASKET SURFACE PREPARATION .
  2. Install a NEW  exhaust manifold gaskets (2 and 4) to turbocharger (1) and the cylinder head (3).
  3. Install the exhaust manifold (5) and the retaining nuts (6) finger tight.
    Fig 2: Right Bank Exhaust Manifold Tightening Sequence
    GC0146646Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown in illustration tighten nuts to:
    • Tighten the nuts to 15 N.m (11 ft. lbs.).
    • Tighten the nuts to 40 N.m (30 ft. lbs.).
    Fig 3: Remove/Install Diesel Particulate Filter (DPF) - NAFTA
    GC0158154Courtesy of CHRYSLER GROUP, LLC
  5. Install the Diesel Particulate filter elbow. Tighten to:
    • Flange nuts (1) to 32 N.m (24 ft. lbs.).
    • V-band clamp to 10 N.m (89 in. lbs.).
  6. Install the exhaust pressure sensor. Refer to SENSOR, EXHAUST PRESSURE, INSTALLATION .
    Fig 4: EGR Cooler Fitting & Bolt
    GC0173484Courtesy of CHRYSLER GROUP, LLC
  7. Install the EGR cooler fitting (3) and securely tighten the bolts (2).
    Fig 5: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  8. Install bolt (1) at the rear EGR cooler bypass valve support bracket (2) and tighten to 25 N.m (18 ft. lbs.).
  9. Using a NEW  O-ring seal and gasket install the EGR cooler coolant tube (2). Tighten the bolts (1 and 3) to 18 N.m (13 ft. lbs.).
    Fig 6: Right Exhaust Manifold Heat Shield & Bolts
    GC0146791Courtesy of CHRYSLER GROUP, LLC
  10. Install the right exhaust manifold heat shield (2). Tighten the bolts (1) to 15 N.m (11 ft. lbs.).
    Fig 7: Oxygen Sensor Wire Harness Connector
    GC0158016Courtesy of CHRYSLER GROUP, LLC
  11. Connect the exhaust gas temperature sensor wire harness connector (2).
    Fig 8: Oil Dip Stick Tube & Bolt
    GC0158180Courtesy of CHRYSLER GROUP, LLC
  12. Using a NEW  O-ring seal, install the oil dipstick tube. Tighten the upper bolt to 11 N.m (8 ft. lbs.).
  13. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  14. Install the lower oil dipstick tube bolt. Tighten the bolt to 11 N.m (8 ft. lbs.).
  15. Remove the support and lower the vehicle.
  16. Fill the cooling system. Refer to STANDARD PROCEDURE .
    Fig 9: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  17. Install the engine cover (1).
  18. Connect the negative battery cable.
  19. Start the engine and check for leaks.
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