LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1103 (3.0L Diesel (Service Information) 1500) >> Cylinder Head >> Cover(S), Cylinder Head >> Installation >> Right Bank

Right Bank

WARNING: This page is about a different car, the 2016 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: RTV Sealant At The T-Joints
GC0146716Courtesy of CHRYSLER GROUP, LLC
NOTE:

The cylinder head cover gasket is not serviceable, if the gasket is found to be defective then a new cylinder head cover must be installed.

  1. Clean and inspect all sealing surfaces and the gasket for damage and replace the cylinder head cover with a new one if the gasket is found to be defective. Refer to ENGINE GASKET SURFACE PREPARATION .
  2. Apply a 3 mm wide bead of Mopar® Threebond Engine RTV Sealant at the T-joint (1).
    Fig 2: Cylinder Head Cover & Bolts
    GC0146717Courtesy of CHRYSLER GROUP, LLC
  3. Install the cylinder head cover (2) and tighten bolts finger tight (1).
    Fig 3: Cylinder Head Cover Bolt Tightening Sequence - Right
    GC0146673Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown in illustration, tighten bolts to:
    • Tighten 8 N.m (71 in. lbs.).
    • Loosen each bolt 90°
    • Tighten 10 N.m (89 in. lbs.).
    Fig 4: Turbocharger-To-EGR Supply Tube Heat Shield & Nuts
    GC0158000Courtesy of CHRYSLER GROUP, LLC
  5. Install the turbocharger-to-EGR supply tube heat shield (1). Tighten nuts (2) to 11 N.m (97 in. lbs.).
    Fig 5: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146598Courtesy of CHRYSLER GROUP, LLC
  6. Install the fuel injector. Refer to INJECTOR(S), FUEL, INSTALLATION .
    Fig 6: Cooler Assembly Bracket & Bolts
    GC0146749Courtesy of CHRYSLER GROUP, LLC
  7. Install the EGR and cooler assembly bracket (2). Tighten bolts to 45 N.m (33 ft. lbs.).
    Fig 7: EGR Cooler Bypass Valve Support Bracket & Bolts
    GC0158004Courtesy of CHRYSLER GROUP, LLC
  8. Install the bolt (3) at the rear EGR cooler bypass valve support bracket (2) and tighten to 25 N.m (18 ft. lbs.).
    Fig 8: Front Exhaust Pipe Elbow & Nuts
    GC0173462Courtesy of CHRYSLER GROUP, LLC
  9. Using NEW  upper and lower gaskets, install the front exhaust pipe elbow. Tighten the nuts to 32 N.m (24 ft. lbs.).
    Fig 9: Diesel Particulate Filter (DPF) & Clamp Nut
    GC0158062Courtesy of CHRYSLER GROUP, LLC
  10. Join the front exhaust pipe elbow to the Diesel Particulate Filter (DPF) DPF. Tighten the V-band clamp (2) to 10 N.m (89 in. lbs.).
    Fig 10: EGR Cooler Fitting & Bolt
    GC0173484Courtesy of CHRYSLER GROUP, LLC
  11. Install the EGR cooler fitting (3) and securely tighten the bolts (2).
    Fig 11: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  12. Using a new O-ring seal and gasket, install the EGR cooler coolant tube (2). Tighten bolts (1 and 3) to 18 N.m (13 ft. lbs.).
    Fig 12: Turbocharger-To-EGR Cooler Tube Bolts
    GC0158212Courtesy of CHRYSLER GROUP, LLC
  13. Using a new gasket, install the turbocharger-to-EGR cooler tube (2). Tighten bolts (1) to 25 N.m (18 ft. lbs.).
  14. Install the EGR tube. Refer to TUBE, EXHAUST GAS RECIRCULATION (EGR), INSTALLATION .
    Fig 13: EGR Cooler Vacuum Bypass Hose
    GC0146748Courtesy of CHRYSLER GROUP, LLC
  15. Connect the EGR cooler vacuum bypass hose (1).
    Fig 14: EGR Valve Wire Harness Connector
    GC0158070Courtesy of CHRYSLER GROUP, LLC
  16. Connect the EGR valve wire harness connector (1).
  17. Install the nut securing the engine oil indicator tube and tighten to 11 N.m (8 ft. lbs.).
  18. Install the Charge Air Cooler (CAC) hose to the turbocharger.
  19. Connect the CAC hose at resonator.
  20. Fill the cooling system. Refer to STANDARD PROCEDURE .
  21. Start the engine, allow to warm, turn engine off and inspect for leaks.
    Fig 15: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  22. Install the engine cover (1).
  23. Connect the negative battery cable.
scientia non olet · About LEMON Manuals