Diagnostic Test
- ACTIVE DIAGNOSTIC TROUBLE CODE (DTC)
- Ignition on, engine not running.
- Using the scan tool, select View DTCs.
Is the DTC Active at this time?
Yes
- Go To 2.
No
- Test complete, the condition or conditions that originally set this DTC are not present at this time. Using the wiring diagrams as a guide, check all related splices and connectors for signs of water intrusion, corrosion, pushed out or bent terminals, and correct pin tension.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
- (K31) FUEL PUMP CONTROL CIRCUIT SHORTED TO VOLTAGE
Courtesy of CHRYSLER LLC
- Turn the ignition off.
- Disconnect the PCM C3 or C2 (6.7L) harness connector.
- Disconnect the TIPM C2 harness connector.
- Ignition on, engine not running.
- Measure the voltage between ground and the (K31) Fuel Pump Control circuit.
Is there any voltage present?
Yes
- Repair the short to voltage in the (K31) Fuel Pump Control circuit.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
No
- Go To 3.
- (K31) FUEL PUMP CONTROL CIRCUIT OPEN
- Turn the ignition off.CAUTION:
Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the PCM Pinout Box (special tool #8815A, Kit, NGC, 38 Position) to perform diagnosis.
- Measure the resistance of the (K31) Fuel Pump Control circuit between the TIPM C2 harness connector and the appropriate terminal of PCM Pinout Box (special tool #8815A, Kit, NGC, 38 Position) or PCM C2 (6.7L).
Is the resistance below 5.0 Ohms?
Yes
- Go To 4.
No
- Repair the open in the (K31) Fuel Pump Control circuit.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
- Turn the ignition off.
- (K31) FUEL PUMP CONTROL CIRCUIT SHORTED TO GROUND Fig 3: Measuring Resistance Between Ground And (K31) Fuel Pump Control Circuit In TIPM C2 Harness Connector
Courtesy of CHRYSLER LLC
- Measure the resistance between ground and the (K31) Fuel Pump Control circuit.
Is the resistance below 100 Ohms?
Yes
- Repair the short to ground in the (K31) Fuel Pump Control circuit.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
No
- Go To 5.
- Measure the resistance between ground and the (K31) Fuel Pump Control circuit.
- FUEL PUMP CONTROL OPERATION FROM THE PCM Fig 4: Using 12-volt Test Light Connected To Ground To Probe (K31) Fuel Pump Control Circuit In TIPM C2 Harness Connector
Courtesy of CHRYSLER LLC
- Turn the ignition off.
- Connect the PCM C3 or C2 (6.7L) harness connector.
- Ignition on, engine not running.
- With a 12-volt test light connected to ground, check the (K31) Fuel Pump Control circuit.
- With the scan tool in the PCM, actuate the Fuel Pump.NOTE:
The test light should be illuminated and bright proportional to the maximum duty cycle allowed by the scan tool. For example, if the scan tool allows 100% actuation, the brightness should be as bright as a direct connection to the battery. If the scan tool allows a maximum 25% actuation, the brightness should be 25% as bright as a direct connection to the battery.
Does the test light illuminate accordingly during the actuation?
Yes
- If OK, replace the TIPM in accordance with the Service Information.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
NOTE:Before continuing, check the TIPM harness connector terminals for corrosion, damage or terminal push out. Repair as necessary.
No
- Go To 6.
- POWERTRAIN CONTROL MODULE (PCM)
- Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Fuel Pump Module and the Powertrain Control Module (PCM).
- Look for any chafed, pierced, pinched or partially broken wires.
- Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Fuel Pump and Control Module connectors.
- Perform any Technical Service Bulletins that may apply.
Were there any problems found?
Yes
- Repair as necessary.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST .
No
- Replace and program the PCM in accordance with the Service Information.
- Perform the appropriate POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST , or POWERTRAIN VERIFICATION TEST - 6.7L .