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Radiator, Engine Cooling: Removal: Diesel

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Cover, Bolts & Oil Dipstick
GC0161582Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate both negative battery cable.
  2. Remove the oil dip stick (2).
  3. Remove bolts (1) and the engine cover (3).
  4. If A/C equipped, recover A/C refrigerant. Refer to PLUMBING, STANDARD PROCEDURE .
    Fig 2: Upper Radiator Shroud & Fasteners
    GC0155180Courtesy of CHRYSLER GROUP, LLC
  5. Remove fasteners (2) and the upper radiator shroud (1).
    WARNING:

    Do not remove the cylinder block drain plugs or loosen the radiator draincock with the system hot and under pressure. Serious burns from coolant can occur.

  6. Drain the cooling system. Refer to STANDARD PROCEDURE .
  7. Remove air cleaner body and turbocharger inlet tube. Refer to BODY, AIR CLEANER, REMOVAL, 6.7L DIESEL .
  8. Remove the viscous fan and fan shroud. Refer to FAN, COOLING, VISCOUS, REMOVAL .
    Fig 3: A/C Line Fastener
    GC0155095Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the fastener (2) securing A/C line (1).
    Fig 4: A/C Condenser Refrigerant Lines, A/C Manifold Line & Nuts
    GC0155317Courtesy of CHRYSLER GROUP, LLC
  10. If equipped, remove nuts (4 and 6) and disconnect A/C condenser refrigerant lines and install caps or plugs to the opening.
  11. Remove fasteners (2 and 5) securing A/C manifold and line.
    Fig 5: Coolant Bottle Hose & Radiator
    GC0155361Courtesy of CHRYSLER GROUP, LLC
  12. Remove the coolant bottle hose (1) from radiator (2).
    Fig 6: Upper Radiator Hose
    GC0169700Courtesy of CHRYSLER GROUP, LLC
  13. Remove the upper radiator hose (1) from the radiator.
    Fig 7: Intermediate Flexible Shroud & Retainers
    GC0155126Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown in illustration, right side similar.

  14. Remove retainers (2) and the intermediate flexible shroud (1) from both sides of radiator.
  15. If equipped, disconnect the transmission cooler lines. Refer to TUBES AND HOSES, TRANSMISSION OIL COOLER, STANDARD PROCEDURE .
    Fig 8: Lower Radiator Hose
    GC0169635Courtesy of CHRYSLER GROUP, LLC
  16. Remove the lower radiator hose (1) from the radiator.
    Fig 9: Left Side Primary Radiator Mounting Bolt
    GC0155273Courtesy of CHRYSLER GROUP, LLC
  17. Remove the left side radiator mounting bolt (1).
    Fig 10: Right Side Primary Radiator Mounting Bolt
    GC0155346Courtesy of CHRYSLER GROUP, LLC
  18. Remove the right side radiator mounting bolt (2).
  19. Tilt the radiator towards the rear of the vehicle and lift the radiator (1) out of the engine compartment.
    Fig 11: Removing/Installing Primary Radiator
    GC0155283Courtesy of CHRYSLER GROUP, LLC
  20. If necessary, remove bolts (1) and the radiator shroud (2).
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