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Radiator, Engine Cooling: Installation: Diesel

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Primary Radiator
GC0155283Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the fan shroud (2). Tighten bolts (1) to 12 N.m (9 ft. lbs.).
    Fig 2: Right Side Primary Radiator Mounting Bolt
    GC0155346Courtesy of CHRYSLER GROUP, LLC
  2. Install the radiator (1) into engine compartment.
  3. Install the right side radiator mounting bolt (2). Tighten bolt (2) to 12 N.m (9 ft. lbs.).
    Fig 3: Left Side Primary Radiator Mounting Bolt
    GC0155273Courtesy of CHRYSLER GROUP, LLC
  4. Install the left side radiator mounting bolt (2). Tighten bolt (2) to 12 N.m (9 ft. lbs.).
    Fig 4: Lower Radiator Hose
    GC0169635Courtesy of CHRYSLER GROUP, LLC
  5. Install the lower radiator hose (1) onto the radiator.
    Fig 5: Transmission Cooler Lines
    GC0155450Courtesy of CHRYSLER GROUP, LLC
  6. If equipped, connect the transmission cooler lines (1). Inspect quick connect fittings for debris and install until an audible "click" is heard. Tug on lines to verify connection.
    Fig 6: Intermediate Flexible Shroud & Retainers
    GC0155126Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown in illustration, right side similar.

  7. Install the intermediate flexible shroud (1) from both sides of radiator and retainers (2).
    Fig 7: Upper Radiator Hose
    GC0169700Courtesy of CHRYSLER GROUP, LLC
  8. Install the upper radiator hose (1) onto the radiator.
    Fig 8: Coolant Bottle Hose & Radiator
    GC0155361Courtesy of CHRYSLER GROUP, LLC
  9. Install the coolant bottle hose (1) to radiator (2).
    Fig 9: A/C Condenser Refrigerant Lines, A/C Manifold Line & Nuts
    GC0155317Courtesy of CHRYSLER GROUP, LLC
  10. If equipped, install fasteners (2 and 5) securing A/C manifold and line and securely tighten.
  11. If equipped, lubricate new rubber O-ring seals with clean refrigerant oil and install them and new gaskets onto the refrigerant line fittings. Use only the specified O-rings as they are made of a special material for the R-134a system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle. Install A/C condenser refrigerant lines (1 and 3). Tighten nuts (4 and 6) to 23 N.m (17 ft. lbs.).
    Fig 10: A/C Line Fastener
    GC0155095Courtesy of CHRYSLER GROUP, LLC
  12. Connect the fastener (2) securing A/C line (1).
  13. Install the viscous fan and shroud. Refer to FAN, COOLING, ELECTRIC, INSTALLATION FAN, COOLING, VISCOUS, INSTALLATION .
  14. Install the turbocharger inlet tube and the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION, 6.7L DIESEL .
    Fig 11: Upper Radiator Shroud & Fasteners
    GC0155180Courtesy of CHRYSLER GROUP, LLC
  15. Install the upper radiator shroud (1) and fasteners (2).
  16. Evacuate and charge the A/C System. Refer to PLUMBING, STANDARD PROCEDURE .
    Fig 12: Engine Cover, Bolts & Oil Dipstick
    GC0161582Courtesy of CHRYSLER GROUP, LLC
  17. Install the engine cover (3). Tighten bolts (1) to 10 N.m (89 in. lbs.).
  18. Install the engine oil dip stick (2).
  19. Connect both of the negative battery cable.
  20. Operate the engine until it reaches normal operating temperature. Check the cooling system and automatic transmission (if equipped) for leaks.
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