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Cooler And Lines, Oil: Installation: Installation

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Oil Filter, Oil Cooler Housing, Oil Cooler & Gaskets
GC0108596Courtesy of CHRYSLER GROUP, LLC
  1. Clean block surface, oil cooler (3), and oil cooler housing (2) of debris, dirt and remaining gasket material.
    NOTE:

    Depending on the revision of oil cooler, mounting gaskets will differ. Make sure the gaskets line up with the oil cooler element and housing correctly. Failure to use correct gaskets will result in severe engine damage.

  2. Using new gaskets (4) install the oil cooler (3) and the oil cooler housing (2) to engine block. Tighten the 14 bolts in a crisscross pattern to 24 N.m (18 ft. lbs.).
  3. Install the new oil filter (1). Refer to FILTER, ENGINE OIL, INSTALLATION, 6.7L .
    Fig 2: Oil Pressure Switch & Wire Harness Connector
    GC0161525Courtesy of CHRYSLER GROUP, LLC
  4. Connect the oil pressure switch wire harness connector (1).
    Fig 3: Turbocharger Oil Supply Line
    GC0108595Courtesy of CHRYSLER GROUP, LLC
  5. Install the turbocharger oil supply line to the oil cooler housing. Tighten to 24 N.m (18 ft. lbs.).
    Fig 4: O-Ring Seal
    GC0155263Courtesy of CHRYSLER GROUP, LLC
  6. Lubricate the new O-ring seal (1) with a soap-water solution and install on coolant tube.
    Fig 5: Removing/Installing Lower Coolant Outlet Tube
    GC0155359Courtesy of CHRYSLER GROUP, LLC
  7. Install the lower coolant outlet tube (1). Tighten bolt (2) to 10 N.m (89 in. lbs.).
    Fig 6: O-Ring
    GC0157550Courtesy of CHRYSLER GROUP, LLC
  8. Lubricate the new O-rings with a soapy water solution and install O-ring (1) on the EGR cooler outlet tube.
    Fig 7: Upper Coolant Outlet Tube Components
    GC0157558Courtesy of CHRYSLER GROUP, LLC
  9. Install the upper coolant outlet tube (3). Tighten bolt (4) to 10 N.m (89 in. lbs.).
    Fig 8: Sealing Washers
    GC0155163Courtesy of CHRYSLER GROUP, LLC
  10. Install new sealing washers (1) onto banjo bolt.
    Fig 9: Upper Coolant Outlet Tube Components
    GC0157558Courtesy of CHRYSLER GROUP, LLC
  11. Install the coolant vent hose (2). Tighten banjo bolt (1) to 11 N.m (8 ft. lbs.).
    Fig 10: Identifying Clamp, Charge Inlet Tube & Charge Air Cooler (CAC)
    GC0108589Courtesy of CHRYSLER GROUP, LLC
  12. Install charge inlet tube (3) to the Charge Air Cooler (CAC) (1). Tighten the clamp (2) to 11 N.m (8 ft. lbs.).
    Fig 11: Upper Coolant Outlet Tube Components
    GC0108588Courtesy of CHRYSLER GROUP, LLC
  13. Connect the charge air inlet tube (2) to the turbocharger. Tighten the clamp (2) to 11 N.m (8 ft. lbs.).
  14. Install the generator. Refer to GENERATOR, INSTALLATION .
    Fig 12: Identifying Clamp, Outlet Tube & Breather Hose
    GC0108071Courtesy of CHRYSLER GROUP, LLC
  15. Install the outlet tube (2) to the turbocharger. Tighten the clamp (1) to 11 N.m (8 ft. lbs.).
  16. Connect the breather hose (3).
  17. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION, 6.7L .
  18. Fill Engine with coolant. Refer to STANDARD PROCEDURE .
    Fig 13: Engine Cover, Bolts & Oil Dipstick
    GC0161582Courtesy of CHRYSLER GROUP, LLC
  19. Install the engine cover (3). Tighten bolts (1) to 10 N.m (89 in. lbs.).
  20. Install the oil dipstick (2).
  21. Connect both of the negative battery cables.
  22. Start engine and check for leaks.
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