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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 876 (6.4L Engine (Service Information) - 2500 Hd & 3500 Hd) >> Valve Timing >> Cover(S), Engine Timing >> Installation >> Installation

Cover(S), Engine Timing: Installation: Installation

WARNING: This page is about a different car, the 2015 RAM 3500 HD and 2015 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Front Cover Slide Bushings
GC0081832Courtesy of CHRYSLER GROUP, LLC
  1. Clean the engine timing cover and engine block surface.
    NOTE:

    Always install a new gasket when servicing the engine timing cover.

  2. Verify that the engine timing cover slide bushings (1) remain located in the engine timing cover.
    Fig 2: Engine Timing Cover
    GC0144610Courtesy of CHRYSLER GROUP, LLC
  3. Using a new gasket, install the engine timing cover and tighten the retaining bolts to 28 N.m (21 ft. lbs.).
    NOTE:

    The large lifting stud is torqued to 55 N.m (40 ft. lbs.).

  4. Tighten the large lifting stud to 55 N.m (40 ft. lbs.).
    Fig 3: Integral Windage Tray, Oil Pump Pickup Tube & Bolts
    GC0144561Courtesy of CHRYSLER GROUP, LLC
  5. Raise and support the vehicle.
  6. Install the oil pump pickup tube (2) and the oil pan. Refer to PAN, OIL, INSTALLATION  .
    Fig 4: Lower Radiator Hose
    GC0158447Courtesy of CHRYSLER GROUP, LLC
  7. Install the heater hose onto the water pump.
  8. Install the lower radiator hose (2) onto the water pump (1).
    Fig 5: Installing Vibration Damper Onto Crankshaft Using Special Tool
    GC0144946Courtesy of CHRYSLER GROUP, LLC
  9. Assemble the (special tool #10387, Installer, Vibration Damper) as follows:
    1. Install the threaded shaft (1) onto the crankshaft (3) till its seated.
    2. Position the crankshaft damper onto the crankshaft.
    3. Install the thrust washer.
    4. Install the roller bearing onto the threaded shaft making sure the hardened bearing surface is facing away from the crankshaft.
    5. Install the washer.
    6. Install the nut onto the threaded shaft.
    Fig 6: Installing Vibration Damper
    GC0144947Courtesy of CHRYSLER GROUP, LLC
  10. Install the vibration damper (2). Refer to DAMPER, VIBRATION, INSTALLATION  .
    Fig 7: Generator, Bolts & Connector
    GC0158421Courtesy of CHRYSLER GROUP, LLC
  11. Install the generator (1). Refer to GENERATOR, INSTALLATION .
    Fig 8: Removing/Installing A/C Compressor
    GC0154471Courtesy of CHRYSLER GROUP, LLC
  12. Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
    Fig 9: Power Steering Pump Retaining Bolts
    GC0158436Courtesy of CHRYSLER GROUP, LLC
  13. Position the power steering pump, align the pump (1) with the mounting holes on the engine.
  14. Install the three power steering pump mounting bolts (2) through access holes in the pulley and tighten to 28 N.m (21 ft. lbs.).
    Fig 10: Accessory Drive Belt, Tensioner & Pulleys
    GC0087997Courtesy of CHRYSLER GROUP, LLC
  15. Install the accessory drive belt tensioner assembly (7) and idler pulley (3).
  16. Install the accessory drive belt (2). Refer to BELT, SERPENTINE, INSTALLATION .
  17. Install the cooling fan. Refer to FAN, COOLING, ELECTRIC, INSTALLATION or FAN, COOLING, VISCOUS, INSTALLATION .
    Fig 11: Camshaft Position Sensor Electrical Connector & Bolt
    GC0148461Courtesy of CHRYSLER GROUP, LLC
  18. Connect the camshaft position sensor electrical connector (1).
    Fig 12: Engine Coolant Temperature (ECT) Sensor & Thermostat
    GC0087442Courtesy of CHRYSLER GROUP, LLC
  19. Connect the coolant temperature sensor electrical connector (2).
  20. Install the upper radiator hose (1).
    Fig 13: A/C Line Support Bracket
    GC0158097Courtesy of CHRYSLER GROUP, LLC
  21. Install the A/C line support bracket (2). Tighten the bolt (1) to 20 N.m (15 ft. lbs.).
  22. Fill the cooling system with the specified type and amount of engine coolant. Refer to STANDARD PROCEDURE .
  23. Fill the crankcase with the specified type and amount of engine oil. Refer to OIL - STANDARD PROCEDURE  .
    Fig 14: Negative Battery Cable
    GC0139402Courtesy of CHRYSLER GROUP, LLC
  24. Connect the negative battery cable (1).
  25. Install the engine covers.
  26. Start the engine and check for leaks.
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