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Radiator, Engine Cooling: Removal: Diesel

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect and isolate the negative battery cable.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
    Fig 1: Lower Radiator Cover
    GC0152028Courtesy of CHRYSLER GROUP, LLC
  3. Remove the lower radiator cover (2).
    Fig 2: Radiator & Lower Radiator Hose
    GC0158073Courtesy of CHRYSLER GROUP, LLC
  4. Drain the cooling system. Refer to STANDARD PROCEDURE .
  5. Remove the lower radiator hose (1) from radiator (2).
  6. Lower the vehicle.
    Fig 3: Radiator & Upper Radiator Hose
    GC0157993Courtesy of CHRYSLER GROUP, LLC
  7. Remove the upper radiator hose (2) from radiator (1).
  8. Remove the upper radiator seal.
    Fig 4: Upper Grille Support Bolts
    GC0088987Courtesy of CHRYSLER GROUP, LLC
  9. Remove the grille. Refer to GRILLE, REMOVAL .
    Fig 5: Transmission Cooler Line & Bracket
    GC0087439Courtesy of CHRYSLER GROUP, LLC
  10. Remove the bolt from the transmission cooler line (1) to radiator (3) bracket (2).
    Fig 6: A/C Condenser/Transmission Combination Cooler, Lines, Bolts & Brackets
    GC0152027Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    It is not necessary to remove the transmission cooler lines or the A/C lines from the cooler.

  11. Remove the bolt (8) that secures the condenser jumper line tapping block (7) to the right side of the radiator (5).
  12. Remove the three brackets (10) from the A/C compressor/transmission combination cooler (3).
  13. Using care, disengage the A/C condenser/transmission combination cooler mounting bracket (2) from the left side of the radiator, do not disconnect the A/C lines. 
    Fig 7: Electric Cooling Fan Wire Harness Connector
    GC0158015Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the electrical cooling fan wire harness connector (1).
    Fig 8: Radiator & Overflow Hose
    GC0158027Courtesy of CHRYSLER GROUP, LLC
  15. Remove the overflow hose (2) from radiator (1).
    Fig 9: Right Radiator Mounting Bolt
    GC0158156Courtesy of CHRYSLER GROUP, LLC
  16. Remove the right upper radiator mounting bolt (1).
    Fig 10: Radiator & Left Radiator Mounting Bolt
    GC0158003Courtesy of CHRYSLER GROUP, LLC
  17. Remove the left radiator mounting bolt (1) and lift the radiator (2) straight up and out of the engine compartment. Take care not to damage cooling fins when removing.
  18. If necessary, remove bolts and the electric cooling fan from radiator.
  19. If necessary, remove bolts and the A/C condenser from radiator.