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Radiator, Engine Cooling: Installation: Diesel

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, install the A/C condenser. Tighten bolts to 10 N.m (89 in. lbs.).
  2. If removed, install the electric cooling fan. Tighten bolts to 10 N.m (89 in. lbs.).
    Fig 1: Radiator & Left Radiator Mounting Bolt
    GC0158003Courtesy of CHRYSLER GROUP, LLC
  3. Install the rubber insulators to the lower radiator mounting features (alignment dowel and support bracket at the lower part of the radiator).
  4. Position the radiator (2) into the engine compartment. Take care not to damage cooling fins when installing. Tighten the left bolt (1) to 8 N.m (71 in. lbs.).
    Fig 2: Right Radiator Mounting Bolt
    GC0158156Courtesy of CHRYSLER GROUP, LLC
  5. Install the right radiator mounting bolts (1). Tighten bolts to 8 N.m (71 in. lbs.).
    Fig 3: Radiator & Overflow Hose
    GC0158027Courtesy of CHRYSLER GROUP, LLC
  6. Install the coolant overflow hose (2) to the radiator (1).
    Fig 4: Electric Cooling Fan Wire Harness Connector
    GC0158015Courtesy of CHRYSLER GROUP, LLC
  7. Connect the electric cooling fan wire harness connector (1).
    Fig 5: A/C Condenser/Transmission Combination Cooler, Lines, Bolts & Brackets
    GC0152027Courtesy of CHRYSLER GROUP, LLC
  8. Using care, guide the lower left side A/C condenser/transmission combination cooler mounting bracket (2) into the lower mount located on the left lower side of the radiator.
  9. Install the three A/C condenser/transmission combination cooler mounting brackets (10) to the radiator (3). Tighten the bolts to 2.2 N.m (20 in. lbs.).
  10. Install the bolt (8) that secures the condenser jumper line tapping block (7) to the radiator. Tighten the bolt securely.
    Fig 6: Transmission Cooler Line & Bracket
    GC0087439Courtesy of CHRYSLER GROUP, LLC
  11. Install the bolt securing the transmission cooler line (1) to radiator (3) bracket (2). Tighten the bolt securely.
    Fig 7: Upper Grille Support Bolts
    GC0088987Courtesy of CHRYSLER GROUP, LLC
  12. Install the front grille. Refer to GRILLE, INSTALLATION .
    Fig 8: Radiator & Upper Radiator Hose
    GC0157993Courtesy of CHRYSLER GROUP, LLC
  13. Install the upper radiator hose (2) to radiator (1).
  14. Raise and secure the vehicle.
    Fig 9: Radiator & Lower Radiator Hose
    GC0158073Courtesy of CHRYSLER GROUP, LLC
  15. Install the lower radiator hose (1) to radiator (2).
    Fig 10: Lower Radiator Cover
    GC0152028Courtesy of CHRYSLER GROUP, LLC
  16. Install the lower radiator cover (2).
  17. Lower the vehicle.
  18. Install the negative battery cable.
  19. Fill cooling system with coolant. Refer to STANDARD PROCEDURE .
  20. Check the system for any leaks. Refer to DIAGNOSIS AND TESTING .
  21. Operate the engine until it reaches normal operating temperature. Check cooling system fluid levels.
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