LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 765 (3.0L Diesel (Service Information) 1500) >> Manifolds >> Manifold, Exhaust >> Installation >> Right Bank

Right Bank

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exhaust Manifold, Gaskets, Turbocharger, Cylinder Head & Fasteners
GC0146433Courtesy of CHRYSLER GROUP, LLC
  1. Clean the cylinder head, exhaust manifold and turbocharger sealing surfaces. Refer to ENGINE - STANDARD PROCEDURE  .
  2. Install a NEW  exhaust manifold gaskets (2 and 4) to turbocharger (1) and the cylinder head (3).
  3. Install the exhaust manifold (5) and the retaining nuts (6) finger tight.
    Fig 2: Right Bank Exhaust Manifold Tightening Sequence
    GC0146646Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown tighten nuts to:
    • Tighten nuts to 15 N.m (11 ft. lbs.).
    • Tighten nuts to 40 N.m (30 ft. lbs.).
  5. Install the exhaust pressure sensor. Refer to SENSOR, EXHAUST PRESSURE, INSTALLATION .
    Fig 3: EGR Cooler Supply Hose
    GC0146747Courtesy of CHRYSLER GROUP, LLC
  6. Connect the EGR cooler supply hose (1).
    Fig 4: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  7. Install bolt (1) at the rear EGR cooler bypass valve support bracket (2) and tighten to 25 N.m (18 ft. lbs.).
  8. Using a new O-ring seal and gasket install the EGR cooler coolant tube (2). Tighten bolts (1 and 3) to 18 N.m (13 ft. lbs.).
    Fig 5: Right Exhaust Manifold Heat Shield & Bolts
    GC0146791Courtesy of CHRYSLER GROUP, LLC
  9. Install the right exhaust manifold heat shield (2). Tighten bolts (1) to 15 N.m (11 ft. lbs.).
    Fig 6: Oxygen Sensor Wire Harness Connector
    GC0158016Courtesy of CHRYSLER GROUP, LLC
  10. Connect the exhaust gas temperature sensor wire harness connector (2).
    Fig 7: Oil Dip Stick Tube & Bolt
    GC0158180Courtesy of CHRYSLER GROUP, LLC
  11. Using a new O-ring seal, install the oil dipstick tube. Tighten upper bolt to 11 N.m (8 ft. lbs.).
  12. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  13. Install the lower oil dipstick tube bolt. Tighten bolt to 11 N.m (8 ft. lbs.).
  14. Remove the support and lower the vehicle.
  15. Fill the cooling system. Refer to STANDARD PROCEDURE .
    Fig 8: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  16. Install the engine cover (1).
  17. Connect the negative battery cable.
  18. Start the engine and check for leaks.
scientia non olet · About LEMON Manuals