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Case Assembly, Differential: Assembly: Assembly

WARNING: This page is about a different car, the 2015 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Differential Side Gears & Differential Window
GC0154349Courtesy of CHRYSLER GROUP, LLC
NOTE:

If same gears and thrust washers are being used, install them into their original locations.

  1. Lubricate all differential components with axle lubricant.
  2. Install differential side gears (2) and thrust washers through differential window (1).
    Fig 2: Pinion Gear, Differential Window & Side Gears
    GC0154369Courtesy of CHRYSLER GROUP, LLC
  3. Install both pinion gears (3) with thrust washer into differential window (1) and mate with the side gears (2). Rotate both pinion gears into the case.
    Fig 3: Pinion Shaft
    GC0154379Courtesy of CHRYSLER GROUP, LLC
  4. Rotate gears to align hole in the pinion gears with hole in the differential case.
  5. Slide pinion shaft (4) into the case and through the pinion gears (3) to align the gears.