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Manifold, Exhaust: Installation: Installation

WARNING: This page is about a different car, the 2014 RAM 3500 HD and 2014 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Cylinder Head And Exhaust Manifold
GC0108490Courtesy of CHRYSLER GROUP, LLC
  1. Clean the exhaust manifold gasket surfaces.
  2. Clean the cylinder head exhaust port gasket surfaces.
  3. Clean the turbo mounting flange on the exhaust manifold.
  4. Clean the turbo mounting flange on the turbocharger.
  5. Install the exhaust manifold to turbocharger gasket and capscrews.
  6. Using a new gasket, install the exhaust manifold.
    NOTE:

    The six exhaust manifold capscrews with studs are used at the No. 1, 2, and 3 cylinder locations for the heat shield mounting.

  7. Install the exhaust manifold spacers and capscrews.
  8. Starting from the center and moving in a pattern outward, tighten the exhaust manifold bolts to 53 N.m (39 ft. lbs.).
  9. Install the exhaust manifold bolt lock plates.
  10. Install the exhaust manifold heat shields/noise panels. Tighten the mounting nuts to 24 N.m (18 ft. lbs.).
  11. Install the turbocharger. Refer to TURBOCHARGER, INSTALLATION, 6.7L .
  12. Install the exhaust pressure sensor tube. Refer to SENSOR, EXHAUST PRESSURE, INSTALLATION .
  13. Install the EGR cooler. Refer to COOLER, EGR, INSTALLATION .
  14. Install the air filter housing. Refer to BODY, AIR CLEANER, REMOVAL, 6.7L .
  15. Fill the coolant. Refer to STANDARD PROCEDURE .
  16. Connect both negative battery cables.
  17. Start the engine to check for leaks.
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