Diagnostic Test
- VERIFY ACTIVE DTC NOTE:
Ensure the battery is fully charged.
- Turn the ignition on.
- With the scan tool, read ORC DTCs.
Does the scan tool display active B212D-13-IGNITION RUN ONLY INPUT CIRCUIT OPEN DTC?
Yes
- Go To 2.
No
- Perform the RESTRAINTS SYSTEM INTERMITTENT TEST. Refer to Standard Procedure .
- CHECK FOR ACTIVE RUN RELAY DTC
- With the scan tool, read TIPM DTCs.
Does the scan tool display any active TIPM Run Relay related DTCs?
Yes
- Perform the appropriate TIPM diagnostic procedures. Refer to appropriate Electrical Diagnostic Information .
No
- Go To 3.
- With the scan tool, read TIPM DTCs.
- INSPECT TIPM FUSE M32
- CHECK (F100) FUSED IGNITION RUN CONTROL OUTPUT CIRCUIT RESISTANCE
WARNING:
Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Measure the resistance of the (F100) Fused Ignition Run Control Output circuit between the TIPM Fuse M32 output terminal and ground.
Is the resistance below 100 Ohms?
Yes
- Go To 5.
No
- Using the wiring diagram/schematic as a guide, inspect the related wiring and connectors. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.
- Replace TIPM Fuse M32.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
- Measure the resistance of the (F100) Fused Ignition Run Control Output circuit between the TIPM Fuse M32 output terminal and ground.
- CHECK (F100) FUSED IGNITION RUN CONTROL OUTPUT CIRCUIT WITH ORC DISCONNECTED
- Disconnect the ORC harness connectors.NOTE:
Check connectors - Clean and repair as necessary.
- Connect the SRS Load Tool Adaptor (special tool #8443-24, 32-Way Adapter) to the ORC C2 harness connector.
- Measure the resistance of the (F100) Fused Ignition Run Control Output circuit between SRS Load Tool Adaptor (special tool #8443-24, 32-Way Adapter) cavity 24 and ground.
Is the resistance below 100 Ohms?
Yes
- Repair the (F100) Fused Ignition Run Control Output circuit for a short to ground.
- Replace the TIPM Fuse M32.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
No
- Replace the ORC in accordance with the Service Information.
- Replace the TIPM Fuse M32.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
WARNING:If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the ORC harness connectors.
- CHECK TIPM FUSE M32 SUPPLY CIRCUIT VOLTAGE
- Turn the ignition on.
- Measure the voltage of the Ignition Run Control Output circuit between the TIPM Fuse M32 supply terminal and ground.
Is the voltage above 6.0 volts?
Yes
- Go To 7.
No
- Repair the open Ignition Run Control Output circuit.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
- CHECK FOR OPEN (F100) FUSED IGNITION RUN CONTROL OUTPUT AT ORC
WARNING:
Turn the ignition off, disconnect the battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Reinstall the TIPM Fuse M32.
- Disconnect the ORC harness connectors.NOTE:
Check connectors - Clean and repair as necessary.
- Connect the SRS Load Tool Adapter (special tool #8443-24, 32-Way Adapter) to the ORC C2 harness connector.WARNING:
Turn the ignition on, then reconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Measure the voltage of the (F100) Fused Ignition Run Control Output circuit between the appropriate terminal of the SRS Load Tool Adapter (special tool #8443-24, 32-Way Adapter) and ground.
Is the voltage above 6.0 volts?
Yes
- Replace the ORC in accordance with the Service Information.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
No
- Go To 8.
- CHECK FOR OPEN (F100) FUSED IGNITION RUN CONTROL OUTPUT CIRCUIT
WARNING:
Turn the ignition off, disconnect the 12-volt battery and wait two minutes before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.
- Disconnect the TIPM C6 harness connector.NOTE:
Check connectors - Clean and repair as necessary.
- Measure the resistance of the (F100) Fused Ignition Run Control Output circuit between the SRS Load Tool Adapter (special tool #8443-24, 32-Way Adapter) cavity 24 and the TIPM C6 harness connector cavity 38.
Is the resistance below 5.0 Ohms?
Yes
- Replace the TIPM in accordance with the Service Information.
- Perform the BODY VERIFICATION TEST. Refer to BODY VERIFICATION TEST for 1500, 2500 & 3500, or BODY VERIFICATION TEST for 3500 CAB & CHASSIS, 4500 & 5500 .
No
- Repair the (F100) Fused Ignition Run Control Output circuit for an open or high resistance.
- Perform the RESTRAINTS SYSTEM VERIFICATION TEST. Refer to Standard Procedure .
- Disconnect the TIPM C6 harness connector.