LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 57 (42RLE Automatic Transmission (Service Information)) >> Valve Body >> Disassembly >> Disassembly

Valve Body: Disassembly: Disassembly

WARNING: This page is about a different car, the 2011 RAM Pickup. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

If the valve body is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool Refer to MODULE, Transmission Control , Standard Procedure .

Fig 1: Identifying Variable Line Pressure Sensor & Pressure Control Solenoid
GC0082079Courtesy of CHRYSLER LLC
1 - PRESSURE CONTROL SOLENOID
2 - LINE PRESSURE SENSOR
3 - SHOULDER SCREW
4 - VARIABLE LINE PRESSURE HEADER
5 - MANUAL SHAFT
6 - SCREWS
  1. Remove the electrical connectors from the pressure control solenoid (1) and the line pressure sensor (2).
  2. Remove the screws (6) holding the pressure control solenoid (1) and line pressure sensor (2) to the valve body.
  3. Remove the pressure control solenoid and line pressure sensor from the valve body.
  4. Remove the shoulder screw (3) holding the variable line pressure header (4) to the valve body.
  5. Remove the variable line pressure header from the manual shaft (5).
    Fig 2: Identifying Manual Shaft Seal
    GC0082093Courtesy of CHRYSLER LLC
    1 - SCREW
    2 - TRS
  6. Remove manual shaft seal.
  7. Remove manual shaft screw (1).
    Fig 3: Installing Manual Shaft/Rooster Comb And Transmission Range Sensor To Valve Body
    GC0081348Courtesy of CHRYSLER LLC
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT
    3 - ROOSTER COMB
  8. Remove Transmission Range Sensor (TRS) (1) and manual shaft (2).
    Fig 4: Identifying Solenoid/Pressure Switch Assembly And Screws To Transfer Plate
    GC0082088Courtesy of CHRYSLER LLC
    1 - SOLENOID/PRESSURE SWITCH ASSEMBLY
    2 - RETAINING SCREWS
  9. Remove Solenoid/Pressure Switch Assembly (1) from valve body.
    Fig 5: Installing Stiffener Plate
    GC0082101Courtesy of CHRYSLER LLC
    1 - STIFFENER PLATE
  10. Remove valve body stiffener plate (1).
    Fig 6: Installing Transfer Plate-To-Valve Body Screws
    GC0082102Courtesy of CHRYSLER LLC
    1 - SCREW (24)
    2 - TRANSFER PLATE
  11. Invert valve body assembly and remove transfer plate-to-valve body screws (1).
    Fig 7: Installing Transfer Plate To Valve Body
    GC0082103Courtesy of CHRYSLER LLC
    1 - TRANSFER PLATE
    2 - VALVE BODY
  12. Remove transfer/separator plate (1) from valve body (2).
    Fig 8: Installing Separator Plate-To-Transfer Plate Screws
    GC0082104Courtesy of CHRYSLER LLC
    1 - SEPARATOR PLATE
    2 - SCREW (2)
    3 - TRANSFER PLATE
  13. Remove separator plate-to-transfer plate screws (2).
    Fig 9: Installing Separator Plate To Transfer Plate
    GC0082105Courtesy of CHRYSLER LLC
    1 - SEPARATOR PLATE
    2 - TRANSFER PLATE
  14. Remove separator plate (1) from transfer plate (2).
    Fig 10: Installing Oil Screen To Transfer Plate
    GC0082106Courtesy of CHRYSLER LLC
    1 - OIL SCREEN
  15. Remove the oil screen (1) from the transfer plate.
    Fig 11: Ball Check Location
    GC0137168Courtesy of CHRYSLER LLC
    1 - (#4) BALL CHECK LOCATION
    2- (#5) BALL CHECK LOCATION
    3 - (#3) BALL CHECK LOCATION
  16. Remove valve body check balls (1-4). Note their location for assembly ease.
    Fig 12: 2/4 Accumulator Assembly
    GC0082064Courtesy of CHRYSLER LLC
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - RETURN SPRINGS
    5 - PISTON
  17. Remove 2/4 accumulator assembly (1-5).
    Fig 13: Installing Dual Retainer Plate
    GC0081349Courtesy of CHRYSLER LLC
    1 - REMOVER/INSTALLER 6301
    2 - RETAINER
  18. Remove dual retainer plate (2) from valve body. Use Remover/Installer (special tool #6301, Remover/Installer) (1) to remove plate (2).
    Fig 14: Installing Regulator Valve Spring Retainer
    GC0081350Courtesy of CHRYSLER LLC
    1 - TOOL 6302
    2 - RETAINER
  19. Remove regulator valve spring retainer (2).
    Fig 15: Identifying Retainers Positions
    GC0082109Courtesy of CHRYSLER LLC
    1 - RETAINER
    2 - RETAINER
  20. Remove remaining retainers (1, 2).
    Fig 16: Locating Springs & Valves
    GC0081346Courtesy of CHRYSLER LLC
    1 - VALVE BODY
    2 - T/C REGULATOR VALVE
    3 - L/R SWITCH VALVE
    4 - CONVERTER CLUTCH CONTROL VALVE
    5 - MANUAL VALVE
    6 - CONVERTER CLUTCH SWITCH VALVE
    7 - SOLENOID SWITCH VALVE
    8 - REGULATOR VALVE
  21. Remove all valves and springs.
  22. Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels.  All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.