LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 534 (3.0L Diesel (Service Information) 1500) >> Manifolds >> Manifold, Exhaust >> Installation >> Right Bank

Right Bank

WARNING: This page is about a different car, the 2014 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exhaust Manifold, Gaskets, Turbocharger, Cylinder Head & Fasteners
GC0146433Courtesy of CHRYSLER GROUP, LLC
  1. Clean the cylinder head, exhaust manifold and turbocharger sealing surfaces. Refer to ENGINE GASKET SURFACE PREPARATION  .
  2. Install new exhaust manifold gaskets (2 and 4) to turbocharger (1) and the cylinder head (3).
  3. Install the exhaust manifold (5) and the retaining nuts (6) finger tight.
    Fig 2: Right Bank Exhaust Manifold Tightening Sequence
    GC0146646Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown in illustration tighten nuts to:
    • Tighten nuts to 15 N.m (133 in. lbs.).
    • Tighten nuts to 40 N.m (30 ft. lbs.).
  5. Install the exhaust pressure sensor. Refer to SENSOR, EXHAUST PRESSURE, INSTALLATION .
    Fig 3: EGR Cooler Supply Hose
    GC0146747Courtesy of CHRYSLER GROUP, LLC
  6. Connect the EGR cooler supply hose (1).
    Fig 4: EGR Cooler Coolant Tube & Bolts
    GC0146645Courtesy of CHRYSLER GROUP, LLC
  7. Install bolt (1) at the rear EGR cooler bypass valve support bracket (2) and tighten to 25 N.m (18 ft. lbs.).
  8. Using a new O-ring seal and gasket install the EGR cooler coolant tube (2). Tighten bolts (1 and 3) to 18 N.m (159 in. lbs.).
    Fig 5: Right Exhaust Manifold Heat Shield & Bolts
    GC0146791Courtesy of CHRYSLER GROUP, LLC
  9. Install the right exhaust manifold heat shield (2). Tighten bolts (1) to 15 N.m (133 in. lbs.).
    Fig 6: Oxygen Sensor Wire Harness Connector
    GC0158016Courtesy of CHRYSLER GROUP, LLC
  10. Connect the exhaust gas temperature sensor wire harness connector (2).
    Fig 7: Oil Dip Stick Tube & Bolt
    GC0158180Courtesy of CHRYSLER GROUP, LLC
  11. Using a new O-ring seal, install the oil dipstick tube. Tighten upper bolt to 11 N.m (97 in. lbs.).
  12. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  13. Install the lower oil dipstick tube bolt. Tighten bolt to 11 N.m (97 in. lbs.).
  14. Lower the vehicle.
    Fig 8: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  15. Fill the cooling system. Refer to STANDARD PROCEDURE .
  16. Install the engine cover (1).
  17. Connect the negative battery cable.
  18. Start the engine and check for leaks.
scientia non olet · About LEMON Manuals