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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 534 (3.0L Diesel (Service Information) 1500) >> Cylinder Head >> Cover(S), Cylinder Head >> Installation >> Left Bank

Left Bank

WARNING: This page is about a different car, the 2014 RAM 1500. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Left Upper Timing Cover Excess RTV Sealant Locations
GC0146715Courtesy of CHRYSLER GROUP, LLC
NOTE:

The cylinder head cover gasket is not serviceable, if the gasket is found to be defective then a new cylinder head cover must be installed.

  1. Clean and inspect all sealing surfaces and the gasket for damage and replace the cylinder head cover with a new one if the gasket is found to be defective. Refer to ENGINE GASKET SURFACE PREPARATION  .
  2. Apply a 3 mm wide bead of Mopar® Threebond Engine RTV Sealant at the T-joint (1).
    Fig 2: Left Cylinder Head Cover & Bolts
    GC0146670Courtesy of CHRYSLER GROUP, LLC
  3. Install the cylinder head cover (2) and tighten bolts (1) finger tight.
    Fig 3: Cylinder Head Cover Bolt Tightening Sequence - Left
    GC0146672Courtesy of CHRYSLER GROUP, LLC
  4. Using the tightening sequence shown in illustration, tighten bolts to:
    • Tighten 8 N.m (71 in. lbs.).
    • Loosen each bolt 90°
    • Tighten 10 N.m (89 in. lbs.).
    Fig 4: Fuel Injector, Hold Down Bolt, Washer & Retaining Claw
    GC0146595Courtesy of CHRYSLER GROUP, LLC
  5. Install the fuel injectors. Refer to INJECTOR(S), FUEL, INSTALLATION .
    Fig 5: Camshaft Position Sensor, Connector & Bolt
    GC0146584Courtesy of CHRYSLER GROUP, LLC
  6. Connect the Camshaft Position (CMP) sensor wire harness connector (3).
    Fig 6: Glow Plug Wire Harness Connector
    GC0146738Courtesy of CHRYSLER GROUP, LLC
  7. Connect the glow plug wire harness connector (1).
    Fig 7: Remove/Install Oil Cooler Assembly
    GC0158173Courtesy of CHRYSLER GROUP, LLC
  8. Install the oil cooler assembly (2). Refer to ADAPTER, OIL COOLER, INSTALLATION .
    Fig 8: Identifying Wire Harness Connector, Bolts & A/C Compressor
    GC0119532Courtesy of CHRYSLER GROUP, LLC
  9. Position the A/C compressor to the A/C compressor bracket (7) and install the stud (3). Tighten the stud to 10 N.m (89 in. lbs.).
  10. Install and hand tighten the nut (4) that secures the A/C compressor to the bracket.
  11. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  12. Install and the two bolts (2 and 5) that secure A/C compressor to the bracket finger tighten.
  13. Tighten the two bolts to 30 N.m (22 ft. lbs.) using the following sequence:
    • Bolt at rear of compressor.
    • Bolt at front of compressor.
  14. Lower the vehicle.
  15. Tighten the nut at the front of the A/C compressor to 30 N.m (22 ft. lbs.).
  16. Connect the A/C clutch wire harness connector (1).
  17. Install the serpentine belt. Refer to BELT, SERPENTINE, INSTALLATION .
    Fig 9: Low Pressure Supply Line, Return Line & Clips
    GC0158152Courtesy of CHRYSLER GROUP, LLC
  18. Connect the two heater hoses at bulk head.
  19. Connect the brake booster vacuum hose.
  20. Install the low pressure supply and return line bracket to the cylinder head cover Tighten nuts to 11 N.m (97 in. lbs.).
  21. Install bolt securing the coolant tube-to fuel line bracket and tighten to 25 N.m (18 ft. lbs.).
  22. Connect the low pressure supply (5) and return (2) lines to manifold and install safety clips (3, 4).
    Fig 10: High Pressure Pump Blocker Shield & Bolts
    GC0146780Courtesy of CHRYSLER GROUP, LLC
  23. Install the fuel injection pump blocker shield. Tighten bolts to 25 N.m (18 ft. lbs.).
  24. Install air cleaner body and turbocharger inlet hose. Refer to BODY, AIR CLEANER, INSTALLATION .
  25. Install the charge air resonator (3) and attach the clips (1).
  26. Install the CAC hose (2) from the turbocharger.
  27. Connect the CAC hose to resonator (3).
  28. Raise and support the vehicle.
  29. Install bolt securing the power steering supply line and securely tighten.
  30. Install the front suspension skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
  31. Install the front skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
  32. Lower the vehicle.
  33. Fill the cooling system. Refer to STANDARD PROCEDURE .
  34. Connect the negative battery cable.
  35. Start the engine, run until warm, turn engine off and inspect for leaks).
    Fig 11: Removing/Installing Engine Cover
    GC0158138Courtesy of CHRYSLER GROUP, LLC
  36. Install the engine cover (1).
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