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Primary Radiator

WARNING: This page is about a different car, the 2013 RAM 3500 HD and 2013 RAM 2500 HD. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Cover, Bolts & Oil Dipstick
GC0155408Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate both negative battery cable.
  2. Remove the oil dip stick (3).
  3. Remove fasteners (1, 4) and the engine cover (2).
  4. If A/C equipped, recover A/C refrigerant. Refer to PLUMBING, STANDARD PROCEDURE .
    Fig 2: Upper Radiator Shroud & Fasteners
    GC0155180Courtesy of CHRYSLER GROUP, LLC
  5. Remove fasteners (2) and the upper radiator shroud (1).
    WARNING:

    Do not remove the cylinder block drain plugs or loosen the radiator draincock with the system hot and under pressure. Serious burns from coolant can occur.

  6. Drain the cooling system. Refer to STANDARD PROCEDURE .
  7. Remove air cleaner body and turbocharger inlet tube. Refer to BODY, AIR CLEANER, REMOVAL, 5.7L GAS .
  8. Remove the viscous fan and fan shroud. Refer to FAN, COOLING, ELECTRIC, REMOVAL  and FAN, COOLING, VISCOUS, REMOVAL .
    Fig 3: A/C Line & Fastener
    GC0155095Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the fastener (2) securing A/C line (1).
    Fig 4: A/C Condenser Refrigerant Lines, A/C Manifold Line & Nuts
    GC0155317Courtesy of CHRYSLER GROUP, LLC
  10. If equipped, remove nuts (4 and 6) and disconnect A/C condenser refrigerant lines and install caps or plugs to the opening.
  11. Remove fasteners (2 and 5) securing A/C manifold and line.
    Fig 5: Coolant Bottle Hose & Radiator
    GC0155361Courtesy of CHRYSLER GROUP, LLC
  12. Remove the coolant bottle hose (1) from radiator (2).
    Fig 6: Upper Radiator Hoses & Primary Radiator
    GC0155214Courtesy of CHRYSLER GROUP, LLC
  13. Remove the upper radiator hoses (2) from primary radiator (1).
    Fig 7: Intermediate Flexible Shroud & Retainers
    GC0155126Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Left side shown in illustration, right side similar.

  14. Remove retainers (2) and the intermediate flexible shroud (1) from both sides of primary radiator.
    Fig 8: Transmission Cooler Lines
    GC0155450Courtesy of CHRYSLER GROUP, LLC
  15. If equipped, disconnect the transmission cooler lines (1). Refer to TUBES AND HOSES, TRANSMISSION OIL COOLER, STANDARD PROCEDURE .
    Fig 9: Radiator Hoses & Primary Radiator
    GC0155225Courtesy of CHRYSLER GROUP, LLC
  16. Remove the lower radiator hoses (2) from primary radiator (1).
    Fig 10: Left Side Primary Radiator Mounting Bolt
    GC0155273Courtesy of CHRYSLER GROUP, LLC
  17. Remove the left side primary radiator mounting bolt (1).
    Fig 11: Right Side Primary Radiator Mounting Bolt
    GC0155346Courtesy of CHRYSLER GROUP, LLC
  18. Remove the right side primary radiator mounting bolt (2).
  19. Tilt the radiator towards the rear of the vehicle and lift the primary radiator (1) out of the engine compartment.
    Fig 12: Primary Radiator
    GC0155283Courtesy of CHRYSLER GROUP, LLC
  20. If necessary, remove bolts (1) and the radiator shroud (2).
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