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Home >> Chrysler >> 2011 >> 300 C, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 24 (Emissions Control) >> Exhaust Gas Recirculation, 6.7L Diesel >> VALVE, Exhaust Gas Recirculation (EGR) Cooler Bypass >> Removal >> Removal

VALVE, Exhaust Gas Recirculation (EGR) Cooler Bypass: Removal: Removal

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing EGR Crossover Tube Cover
GC0108069Courtesy of CHRYSLER LLC
  1. Disconnect both negative battery cables.
  2. Remove bolts (1) and the EGR crossover tube cover (2).
    Fig 2: Removing/Installing EGR Crossover Tube
    GC0137182Courtesy of CHRYSLER LLC
  3. Loosen and remove two clamps (1 and 3) at ends of EGR crossover tube (2).
  4. Disconnect the EGR temperature sensor harness connector (4).
  5. Remove clamp mounting bolt (5) at center bottom of EGR crossover tube.
  6. Remove EGR crossover tube (2).
  7. Remove and discard gaskets at each end of tube (2).
    Fig 3: EGR Cooler Exploded View
    GC0110293Courtesy of CHRYSLER LLC
  8. Remove nuts (7) and remove upper heat shield (6).
  9. Remove bolts (10), nut (8) and remove lower heat shield (9).
  10. Remove bolts (5) and (14).
  11. Separate the bypass valve (4) from exhaust transfer connection (15) and discard gasket (3).
    Fig 4: Installing/Removing EGR Bypass Valve Harness Connector & Bracket Bolts
    GC0110294Courtesy of CHRYSLER LLC
  12. Disconnect EGR bypass valve harness connector (1).
  13. Remove bracket bolts (2) at outside of mounting bracket.
    Fig 5: Installing/Removing Bracket Bolts
    GC0110295Courtesy of CHRYSLER LLC
  14. Remove bracket bolts at inside of mounting bracket.
    Fig 6: Removing EGR Cooler Bypass Valve Assembly
    GC0108073Courtesy of CHRYSLER LLC
  15. Remove EGR cooler bypass valve assembly (1).
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