MANIFOLD, Exhaust: Installation: Installation

Fig 1: Locating Exhaust Manifold & Gasket

Courtesy of CHRYSLER LLC

Left side shown in illustration, right similar. 

1. Prior to installation, make sure all gasket mating surfaces (1, 2) are clean and free of any debris.
2. Position the exhaust manifold gasket and manifold.
   Fig 2: Exhaust Manifold Bolt Tightening Sequence - Left

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3. Left Side:  Using the sequence shown in illustration, Install the exhaust manifold retaining bolts and tighten to 25 N.m (18 ft. lbs.).
   Fig 3: Exhaust Manifold Bolt Tightening Sequence - Right

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4. Right Side:  Using the sequence shown in illustration, install the exhaust manifold retaining bolts and tighten to 25 N.m (18 ft. lbs.).
5. Install the heat shield and tighten nuts to 8 N.m (70 in. lbs.).
   Fig 4: Engine Support Tool

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   CAUTION:

   Do not damage engine harness while lowering the engine.

6. Using the Engine Support Fixture (special tool #8534B, Fixture, Driveline Support), lower the engine into position.
7. Raise and support the vehicle.
   Fig 5: Engine Mount Bolt

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   Right side shown in illustration, left side similar. 

8. Install the right and left engine mount through bolts (3) and tighten to 100 N.m (74 ft. lbs.).
   Fig 6: Oxygen Sensor & Catalytic Converter

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9. Install the right and left exhaust pipe/catalytic converter assembly. Refer to CONVERTER, Catalytic , Installation .
10. Connect the oxygen sensor electrical connectors (2).
11. Lower the vehicle.
12. Remove Engine Support Fixture (special tool #8534B, Fixture, Driveline Support).
    Fig 7: Engine Cover

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13. Install the air cleaner housing (4).
14. Install the clean air hose (2).
15. Connect the intake air temperature (IAT) sensor electrical connector (3).
16. Install the engine cover (1).
    Fig 8: Battery

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17. Connect the negative battery cable (1).
18. Start the engine and check for leaks.