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Cylinder Head: Installation: Installation

WARNING: This page is about a different car, the 2011 RAM Pickup and 2011 RAM Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cylinder Head Gasket Marking
GC0088040Courtesy of CHRYSLER LLC
  1. Clean all surfaces of cylinder block and cylinder heads.
  2. Clean cylinder block front and rear gasket surfaces using a suitable solvent.
    CAUTION:

    The cylinder head gaskets are not interchangeable between the left and right sides. They are marked with an "L" and "R" to indicate the left or right side and they are marked "TOP" to indicate which side goes up.

    CAUTION:

    The head gaskets are marked "TOP" to indicate which side goes up.

    Fig 2: Cylinder Head & Gasket
    GC0080293Courtesy of CHRYSLER LLC
  3. Position the new cylinder head gasket (5) onto the cylinder block.
  4. Position cylinder head (4) onto head gasket (5) and cylinder block.
    Fig 3: Cylinder Head Bolt Removal & Tightening Sequence
    GC0088039Courtesy of CHRYSLER LLC
  5. Using the sequence shown in illustration, tighten the cylinder head bolts 1 through 10 to 34 N.m (25 ft. lbs.).
  6. Using the sequence shown in illustration, tighten the cylinder head bolts 11 through 15 to 20 N.m (15 ft. lbs.).
  7. Using the sequence shown in illustration, tighten the cylinder head bolts 1 through 10 to 54 N.m (40 ft. lbs.).
  8. Using the sequence shown in illustration, tighten the cylinder head bolts 11 through 15 to 20 N.m (15 ft. lbs.).
  9. Using the sequence shown in illustration, rotate the cylinder head bolts 1 through 10 90°.
  10. Using the sequence shown in illustration, tighten the cylinder head bolts 11 through 15 to 34 N.m (25 ft. lbs.).
    Fig 4: Pushrod Retaining Plate
    GC0081766Courtesy of CHRYSLER LLC
  11. Install the push rods and rocker arm assemblies in their original position, using Pushrod Retainer (special tool #9070, Retainer, Push Rod) (1). Refer to ROCKER ARM, Valve , Installation , 5.7L .
  12. Install the intake manifold. Refer to MANIFOLD, Intake , Installation , 5.7L .
  13. Install the spark plugs.
    Fig 5: Heater & Lower Radiator Hose
    GC0087999Courtesy of CHRYSLER LLC
  14. Connect the heater hoses (2).
  15. Connect the fuel supply line.
    Fig 6: Power Steering Pump
    GC0080551Courtesy of CHRYSLER LLC
  16. Install the three power steering pump mounting bolts (2) through the access holes in the pulley and tighten bolts to 28 N.m (21 ft. lbs.).
  17. Install the accessory drive belt. Refer to BELT, Serpentine , Installation .
    Fig 7: Cylinder Head & Gasket
    GC0080293Courtesy of CHRYSLER LLC
  18. Install the cylinder head cover (1) and hand start all fasteners. Verify that all double ended studs (3) are in the correct location. Refer to COVER(S), Cylinder Head , Installation , 5.7L .
    Fig 8: Cylinder Head Cover Torque Sequence
    GC0080292Courtesy of CHRYSLER LLC
  19. Using the sequence shown in illustration, tighten the cylinder head cover bolts and double ended studs to 8 N.m (70 in. lbs.).
  20. Connect the evaporation control system.
  21. Install the air cleaner.
    Fig 9: Cowl Grille
    GC0082904Courtesy of CHRYSLER LLC
  22. Install cowl grille (4).
    Fig 10: Engine Cover
    GC0081749Courtesy of CHRYSLER LLC
  23. Install the engine cover (1). Refer to COVER, Engine , Installation , 5.7L .
  24. Fill the cooling system. Refer to Standard Procedure .
  25. Drain and fill the engine with new oil.
    Fig 11: Disconnecting/Connecting Battery Cables
    GC0079763Courtesy of CHRYSLER LLC
  26. Connect the negative battery cable (2).
  27. Start the engine and check for leaks.
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